Story so far:
Replaced (all needed doing anyway):
6 glow plugs
Repaired blown link in Glow Plug relay
New Pierburg Air Mass Sensor
Oil and Filter change
Stripped and checked turbo operation
Gutted precat - flowed OK but surface heavily worn away
Both other cats OK
Cleaned out EGR and checked operation
Fitted EGR mod anyway (resister and diode mod)
New thermostat
Left battery off over night - reset windows etc
Only thing I haven't changed is the diesel filter, air filter like new.
Car now drives further than before, but still goes into limp mode - resets on restart, then back in to limp etc etc
Running at correct temperature, no glow plug warning light anymore.
Still loath to spend money on Star diags - rather have funds for parts!
But heading towards a diag :-(
No DTC's recorded, none pending - tried all sorts of OBD readers - live data all looks OK, temperatures, air flow and boost pressures look OK
Love to crack this without spending diag money...any ideas????
John