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1993 W124 2.5 TD - Engine Cuts Out on Low RPM

Blackman

Active Member
Joined
Jul 24, 2010
Messages
754
Location
London
Car
1998 W124 E220 Saloon
Hi guys,

A friend of mine has a 1993 W124 with a 2.5 turbo diesel engine abroad (LHD vehicle). It's got a strange issue that the engine cuts out when you let off the accelerator pedal a bit too quickly - the car starts fine, both on cold and warm, also if you're gently with the throttle, then this is not really a problem, but it gets a bit annoying after a while. Drives absolutely fine when it runs, doesn't seem to have any power issues.

When the engine is running and the car is stationary, if you rev the engine and let off the accelerator pedal, then it will cut out. Essentially, the same thing can happen when you're driving, if you're not careful, as I mentioned above.

I read that it could be the idle control relay (fuel pump relay?), so I managed to find a used unit, swapped over, but it made no difference? Also I was a bit confused with two relays with the same part number (006 545 87 32) having a different number of pins? My relay has 7, if it matters?

Also I tried changing the over voltage protection relay (A2015403745), again without any luck. Thought about the crankshaft position sensor, but the car starts fine, so my assumption would be that the CPS is fine?

Would appreciate if you could point in the right direction to hopefully find what's causing this issue?

Thank you
 
The w124 5 cylinder has a mechanical Bosch M pump with an RSF governor - sounds as if your mechanical idle speed mechanism needs adjusting? this is a job for a diesel engine specialist.

Unfortunately, we're struggling to find a decent garage, where they would have a good diesel specialist, as most seem to be clueless about diesels.

Having read that thread, I don't think it's something I would want to tackle myself...

So is this a common thing on W124 diesels? Anything else I should be looking for? Forgot to mention that it starts straight away when it cuts out, without any issues.
 
or any BOSCH INJECTION SPECIALIST?
 
Thanks for all the links, Grober.

So the idle speed mechanism adjustment is the area I should be investigating further? No point in messing around with relays/sensors, etc? I remember adjusting the RPMs on idle was pretty simple on these, but not sure if it would make any difference?
 
Other than checking the throttle linkages are corrrectly adjusted--- the next step is the innards of the injection pump and I would not advise going there!!! these mechanical injection pumps are found on many vehicles not just mercedes so maybe a Bosch injection service centre is your best bet--- but they must have techs familiar with this older mechanically complex systems......
 

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