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M111 breakdown

Pontoneer

MB Enthusiast
Joined
Nov 10, 2022
Messages
2,530
Location
Ayrshire
Car
W124 E220
Yesterday I was out in my car ; on exiting a roundabout , I kicked down into 2nd gear and after initial acceleration , there was a 'whoosh' noise of escaping air and I lost all power , coasted onto the grass verge .

On lifting the bonnet I immediately saw that the air inlet pipe , which came from the air filter , via the MAF chamber , had come out of the throttle body , so I put it back , hoping the car would start - but it didn't .

Not wishing to sit too long at the side of a busy dual carriageway ( the A78 ) , I tried phoning my pal to see if he could give me a tow , no answer . It then occurred to me I previously had Green Flag cover via my bank account ; not sure if I still did , I phoned them and enquired ; they replied that I still had the cover and did I require assistance ; so a call was put in around 11:30 and they texted me to say an agent would be with me at 12:49 ; not unreasonable I thought .

I went back to looking at the car and found one small vacuum pipe off at the back of the engine bay , put it back , and also the vacuum pipe connecting the plenium chamber to the fuel pressure regulator was doing nothing because the little rubber sleeve was disintegrating ( but that hadn't just happened ) I trimmed the sleeve back with my swiss army knife and reconnected ; engine still turned over with alacrity , but no ignition .

With limited tools at the roadside , not much more I could do ; I did confirm , once the car had cooled down a bit that there was no oil contamination in the coolant , and that the oil on the dipstick looked OK ; nor were there any pools of fluid dripping from the car ; the engine , having covered 215,000 miles is slightly 'wet' externally , but there were no untoward oil leaks .

I did note that there was more oil than I'd like to see inside the pipe leading into the throttle body , no doubt drawn in via the breather pipe from the cambox , and having disconnected the other end to make it easier to reinsert the pipe into the throttle body end , I noted that the MAF chamber was quite dirty and sooty . Conclusions - both the MAF and throttle body need cleaned out , and the pipe too .

Still not sure what might cause the pipe to have been blown out of the throttle body though ; having done some reading up this morning I see the M111 can be prone to timing chain issues , and I suppose if it jumped a cog , that could allow back pressure ? Still the engine turns over with no alarming noises , and the chain was NOT noisy before yesterday , so not sure it is a mechanical issue ? Not sure if the M111 is an interference or non interference engine ? If I don't find anything else wrong , I will remove the cam cover and check the various timing markings .

Before going out and just poking about , I did a bit of reading today and realise that the wiring loom can be an issue on these engines , also that oil can travel up the cable harness and contaminate the ECU ... I have yet to look at the harness as I just left the car where it is today - the recovery truck couldn't get up my street , so it is on the main road at the end of my street , 200 yds from my house , so near enough to pop back and forth to tinker with it .

I know that M111 engines are plentiful and cheap as chips , so won't be spending a lot repairing this one ; in fact speaking last night to my pal , he reckons he has one in a scrap CLK that is OK and which I can have ; but if I was going to do an engine swap , I might be inclined to look for a rusty SLK and get the supercharged M111 from that , which would hopefully give close to the power of my six cylinder W124s but with the economy of the 4 cylinder car when being driven sensibly ... Just a thought and I'm hoping it will be something simple . Not sure if it would be a straightforward swap with an SLK M111 or if there would be wiring or ECU changes needed , although no doubt everything would be in a donor car .

I will take a look at the car tomorrow ; I left it today as I know it is often wise to take stock of things and do a little research before rushing in ; but I will start with cleaning the MAF and the throttle body ; plus I will inspect some of the ends of the wiring loom and also pull the spark plugs and check their condition - all basic things so far .

Oh , a police patrol stopped just about noon and asked if I was OK , and I replied I was waiting for Green Flag and told them the eta ; they said they'd give me a tow to the layby about half a mile on as it would be safer to wait there ; and just as I was getting my tow strap out , the recovery truck arrived ; the driver said that as soon as the call came in and he saw where I was , he came to get me first as the other call he had was in a town and not in any danger ; the guy was really good and dropped me near home by 1pm . He would have had a look at my car , but we both agreed it was too dangerous to sit there any longer than needed , and the cops were keen to see us go as well . All in all top marks to both Green Flag and Police Scotland .
 
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The fact that the inlet pipe was blown off suggests a major backfire to me, I'd bet the wiring loom is breaking down to the ignition coils or one of the coil drivers in the ecu has died. As a test you should have a live 12v at the coils and injectors with the ignition on, the ecu will then switch the earth to control them. A noid light would be useful to plug in the injector harness.

The m111 is an interference engine but the chain would have to be extremely worn out to jump on one of those, you would have heard it for 10k miles before it got that bad.

Yes you could fit the supercharged version, but the electrictronics are very involved. These days I recommend binning the merc ecu altogether.
 

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