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200k mile maintenance

stevieno12000

Member
Joined
Sep 28, 2011
Messages
50
Location
Glasgow
Car
W211 E280cdi, BMW 118d
Last weekend my W211 E280 CDi (OM642) was within touching distance of 200k miles. I decided to treat it to a bit of a 'birthday' before it crossed over the 200k mark.
I tackled the minor oil cooler leak, I thoroughly cleaned the intake manifolds and head intake ports and EGR system. Unfortuately I broke off one of the swirl flap actuator arms, so after resigning to the fact I couldn't repair it without shedding out for a new manifold, I jammed them in the open position and fitted a new actuator to keep the ecu happy. The engine got all new filters, oil and coolant.
I also changed the 7G gearbox fluid (twice as I had no TC drain plug) and rear diff oil.
All front suspension ball joints and bushes were replaced the week before.

On Monday and Tuesday I drove my regular run. Monday I gave it a right good spirited drive to clear out any remaining soot deposits I may have missed. On Tuesday I aimed for effiency, not crazy efficiency, 65 to 70mph on motorway, A and B roads and light footed planning ahead etc. 49 mpg over 51 miles. I had struggled to get it to touch 40 mpg in the past. These were indicated dashboard figures. A near 2T estate car with a 3.0 V6 engine and a lazy torque converter auto box... 49MPG!!! Amazing.
I just wish I hadn't done all the work at the one time. I would maybe liked to have seen which of the different elements gave the biggest improvement. But maybe it was a combination of them all. Anyway, I'm happy.
I didn't do this work to improve mpg, it was done as preventative maintenance to preserve the life of the car. A nice bonus nonetheless.

A couple of rust spots to tend to next and I think I'll aim for the 300k mark now.
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Well Done!

Sounds like you are well set for 300K! Was the oil leak causing swirl flap problems?
 
Well Done!

Sounds like you are well set for 300K! Was the oil leak causing swirl flap problems?
Not to my knowledge. I didn't even know I had an oil leak. My next door neighbour noticed every time I drove out the driveway I left a tiny trail of oil. It was leaking onto the undertrays and then dripping as I pulled off.
The swirl flap actuator arms were so worn at the driven flaps that they were only opening partialy. I had fabricated new link arms and was fully intending to refurbish the swirl flap system but I ended up snapping one of the arms competely off. It was irreparable so I just fixed them in the open position.

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Good job done! Had the swirl flaps deleted on our ML270 and it was no worse for it.
 
Do you use any particular engine oil to keep the wear down?
 
Do you use any particular engine oil to keep the wear down?
Last 2 changes I've used Mobil 1. I also put this in the wife's BMW 118d. Decent oil. This time I decided to use Fuchs Titan as I found out this was the original factory fill oil. Time will tell. I personally believe in using a quality oil in order to preserve the life of your turbo and exhaust systems and suggest frequent changes in order to preserve the life of the internals.

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Last 2 changes I've used Mobil 1. I also put this in the wife's BMW 118d. Decent oil. This time I decided to use Fuchs Titan as I found out this was the original factory fill oil. Time will tell. I personally believe in using a quality oil in order to preserve the life of your turbo and exhaust systems and suggest frequent changes in order to preserve the life of the internals.

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Are you on original Turbo as well?


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Seems like the maintenance was well worth it.
My W211T 220CDI is on 198k and like you am looking to keep it running well.
I have a conductor plate and connector waiting for a dry day to go with an ATF change on the 722.6 box, only had it under a year, it replaced the S210 I had which had 235k when sold.
I did the oil filters etc when I got it, so those can wait a bit.
 
what grade of oil do you use? Why did you change the ATF twice?
5W30 for the engine and the genuine Merc 7G gearbox fluid.
I changed the fluid twice because at the time my car was made, Mercedes decided the 7G box should be sealed for life. They have since conceded this not to be the case. My car was never fitted with a torque converter drain plug. This means I could not drain all of the old fluid in one go. I changed about 4 - 5 litres of fluid each time which I believed was the best way to change out as much of the old fluid as possible.

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Are you on original Turbo as well?


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Sadly no, and that is with a full Mercedes and specialist service history before me. I changed it at 189k miles.

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Sadly no, and that is with a full Mercedes and specialist service history before me. I changed it at 189k miles.

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189k isnt bad thou


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