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BAS ASR & ABS lights illuminated? DIY \ HOW TO?

aka$h

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HOWTO: BAS ASR & ABS lights illuminated? - Brake Switch Fix

I have a clk and two lights on the instrument panel are illuminated. The ASR\BAS and the ABS light.

Ive looked throught the forum for similar problems people have had in the past, Ive narrowed it down to one fo 2 things:

Brake light switch
Brake Sensor

Im going to have a go at the brake light switch first, anyone got any pictures of what I need to take off (what the switch looks like).
Cheers

I intend to take pictures along the way, the number of times this has come up a "HOW TO" might be needed.
 
In my case it was just the front pads that needed changing, did so 5,000 miles ago and no more problems?
 
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Whilst browsing other fourms for help on this, I found the information I was looking for.
Not sure if it will cure my problem, as Ive just taken mine out and stripped it to see whats wrong, and it looks like nothing is :mad:

Heres some info which might be of help to others:

If your BAS ETS warning light occasionally illuminates for no apparent reason, stays lit for a while then mysteriously resets itself, you most likely have a faulty brake pedal switch.

This is a fairly common ML problem and most MB dealers will likely stock the replacement switch, part number 001-545-31-09.

Here's a picture of the offending part taken on a genuine ML floor mat.

950632146232004102556PM.JPG


Fortunately the part is inexpensive ($13 plus tax) and easy to replace.

Anyone who can handle a screwdriver and has ½ hour to spare should be able to perform this repair.

Now read on to save yourself a few bucks, fix the BAS ETS problem and have a closer look at the fine engineering of your ML (plastic accelerator pedal assembly excluded !)

Start by removing the cover which goes round the brake and accelerator pedals.
Do this by first removing the two large 1” diameter plastic nuts shown here.

950632146232004102637PM.jpg


I’ve found a large bladed flat screwdriver works well to rotate them anti-clockwise.

Having removed the plastic nuts, remove the two black screws shown here in these two pictures.
950632146232004102716PM.JPG

This picture was taken from a different angle.
950632146232004102750PM.JPG


Carefully pull the plastic cover away, but take care as the OBDII connector will still be attached.

For better access remove the OBDII connector from the cover by sliding the retaining latch to the right as shown here.
950632146232004102823PM.JPG


Set the plastic cover aside out of the way.

The brake switch can now be seen in position just above the brake pedal.
950632146232004102847PM.JPG



It is easily removed by depressing the tab and rotating it 90 degrees clockwise.

The switch should now be free and hanging by its leads.



Make a note of the connector locations and orientation then disconnect them both.
950632146232004102912PM.JPG

Discard the old switch (or save it for later examination !)

Re-connect the cables to the new switch taking care to orientate them correctly, the re-install the switch. Make sure the locating tab clicks securely into the bracket and that the cables are not snagged on anything.

950632146232004102942PM.JPG


Anyway, your nearly done !

Re-attached the OBDII connector to the cover by relocating the connector then sliding the latch back to the left. Make sure the OBDII connector is firmly fixed in place, then put the cover back in place.

I found it easiest to secure the cover in place by means of the 2 black screws first, the re-fasten the front in place with the black nuts.

Finally turn on the iginition and check that your brake lights work – hey you might even find you have an unrelated blown bulb !
 
when I had this done on my W202 by an independent, it cost me £100!!! and I thought stealerships were bad ... that was before I got smarter after getting used to this site
 
did mine in 5 mins on a w202 2000 reg
 
Can someone copy the relevent bits and put it in the how to section/
 
Had a simillar probelm on my E300TD and liek barflux, found the font wads were worn (but not quite to the point where the pad warning light would come on). CHnage dthe pads and the problem went away.

Note that you may need to reset the system by turning the steering wheel lock to lock (left lock first) with the engine running.
 
aka$h said:
Can someone copy the relevent bits and put it in the how to section/

Looking into it.
 
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