Another update to my predicament
Car again started out of limp mode today and immediately went into dpf regen as soon as the car was hot enough,
It seems more 50/50 whether it starts in limp mode or not now so it looks like it is heading in the right direction and the dpf must just be caked up to hell.
Strangely the car starts out of limp mode more often than not if I start the car with the throttle pedal flat to the floor.
Hopefully the limp mode episodes will become fewer and eventually the dpf will clear now that the egr is blanked off.