• The Forums are now open to new registrations, adverts are also being de-tuned.

Vito 115CDI – Compression Issue on One Cylinder, Looking for Advice

DesmoFab

New Member
Joined
Apr 1, 2019
Messages
3
Location
Paris - France
Car
CLK 320 CDI
Hi everyone,

When you keep playing with fire by buying questionable vehicles, sooner or later you're bound to get burned… 🔥

I recently picked up a 2004 Vito 115CDI, 6-seater, with 260,000 km a bit below market value. It came with at least one known issue: all four injectors were leaking.

After fully refurbishing the injectors and restoring a proper seal, the van still smokes under acceleration.

Just to be sure, I ran a compression test, both cold and hot. Three cylinders are showing 26 bar, but cylinder no. 3 is only at 10 bar.

As far as I know, diesel ignites from around 20 bar, so in theory I should be running on just three cylinders. But that doesn’t seem to be the case — it starts perfectly, winter or summer, and drives fairly well.

I’m going to recheck the oil consumption, but it does seem to be burning a bit. I also had to replace the dipstick seal to stop it from popping out.

Next step: pulling the engine to inspect the top end. I suspect a holed piston caused by a faulty injector. What do you think?

Souhaites-tu une version plus formelle ou plus technique selon le public visé (ex. forum pro, garagistes, amateurs) ?

 
As you suspect it starts on that cylinder and runs well and the low pressure cylinder still had 10bar....thats 145psi!!..... then it cant have a holed piston or it would not run on that cylinder at all and there would be close to zero compression. Broken piston ring leading to a damaged bore perhaps??? burnt valve not sealing???
 
I’m going to recheck the oil consumption, but it does seem to be burning a bit. I also had to replace the dipstick seal to stop it from popping out.

Next step: pulling the engine to inspect the top end. I suspect a holed piston caused by a faulty injector. What do you think?


Leak down test - to ascertain where the pressure is being lost to. AlfaItalia's comments are valid but I'd veer towards piston ring damage on account of the oil consumption more than a burnt valve being the cause.
 

Users who are viewing this thread

Back
Top Bottom