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New Titanium Exhaust getting installed

A few more pictures. Been told it will be ready by lunch time tomorrow. Can't wait to hear it.
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Why are there so many welds? Do they not have tube bender? With so many welds just increasing the chance of a failure. It will sound worse when it's blowing all over the place.

Kcsun beat me to it :)
 
Ti can be bent easily with the right equipment. There are hundreds of off-the-shelf pre-bent pipes available.
I had one made for a bike back in the 90's and since then the technology has well moved on.
 
Ti can be bent easily with the right equipment. There are hundreds of off-the-shelf pre-bent pipes available.
I had one made for a bike back in the 90's and since then the technology has well moved on.
I don’t think so mate. I am 100% sure if there was an easier/cheaper way to do it then they would do that.. there is over 4 days of welding already……….time is money.
If you google titanium exhausts and look at the pictures 95% are full of welds like what i have posted above……Go figure
 
Hydro forming is the best choice for Titanium tubes, but one for the specialists. The parts would be much stronger than what we see here as each weld is a potential leak/weak point even if the actual weld itself is stronger than the materiel it is the area around the weld that is a potential weak point. That is one of the reasons I mentioned purge welding (and high quality materials tubes/gas/filler etc) in my previous posts.

If the OP's exhaust has not been purge welded it will most likely fail , particularly in high stress areas.

 
I’m sure if there doing it on a $5m Bugatti then they will do it on a measly $230k E53 Benz
That was not the best example pic to use, look at that complex shape. I am talking about the run-of-the-mill 90°, 60°, 45° bends on a straight bit of pipe.
 
If the OP's exhaust has not been purge welded it will most likely fail , particularly in high stress areas.
I'm no engineer but I'm trying to figure out where all that stress is coming from. It's basically an open ended pipe that is mounted on rubber bushings........ With a bunch of hot air blowing out of it............. Am I right or am I missing something?
 
Will be good to see the colour change once it’s in use.
 
If it wasn't purged it will have oxidized quite badly inside and wont last long
 
There will be colour change , but basically wasted as no one will see it . Shame really.
The idea of getting Titanium rather than SS or any other kind of metal was because I liked the sound it makes over the others. Seeing it change colours never crossed my mind as it's hidden away under the car
 

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