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SL280 to SL55 conversion

Well the engine and gearbox are now fixed in place. The only picture I have at the moment is pre-wiring mayhem. I completely stripped down the loom and integrated the ME2.8 wires into the ME2.0 wires. In most cases the CLK55 engine harness was too short to reach the ECU box so there was a fair amount of soldering involved.

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I can report the wiring was not so hard with the aid of wiring diagrams and a meter.

All the coolant hoses have been reattached. I hhad to buy a new top hose for the radiator and just had to shorten the V6 lower radiator hose to fit. Original aircon hoses were used as those had plenty of slack in them to reach. A new aircon condenser radiator was installed. The V6 coolant radiator although the same size as the V8 is slightly different in design as it is a later design specifically for the later M112 engine. New flexible transmission cooling hoses were needed also although these were replaced due to the original ones showing signs of seepage at the swaged ends.

I've received my SL500 ECM from ECU Decode Ltd now in a "as new" state. Just need to be installed and after 40 starts should "marry" to the DAS2b immobiliser and the version coding downloaded onto it. I believe the code should be something like:

161 024 014

Which according to the EPC footnote 182 includes the following option codes:

828 - ELIMINATION OF EXHAUST EMISSION CONTROL SYSTEM (CAT) (FOR R129 ONLY) - I believe this means that there are only 2 cats not 4 and no post cat O2 sensors.

918 - EMISSION CONTROL SYSTEM UNREGULATED -I believe this means the absence of secondary air injection pump and the other sensors involved that found their way on later vehicles fitted with either the M112 or M113 engines.

423 - Automatic gearbox 5 speed /NAG 1

Also against the ECU part number, footnote 697 states that the ECU:
"part is only or also supplied as a reconditioned part".

For the transmission ecu (ETC) I have a E430 unit which should be encoded with a diff ratio of 2.82. These units are also version coded with STAR but I can find no information on what the coding actually translates into. Interestingly an error code is generated if the version coding is found to be incorrect and limp mode will occur.

Apart from the electronics I have two other major hurdles. The exhaust downpipes need to be extended towards the exhaust manifold. For now I can chop a section out and put in a temporary flexi section to get me to an exhaust shop for a permanent welded section. The second big hurdle is I have no prop shaft yet :( My original puny V6 shaft although the same diameter as the V8 shaft has a smaller UJ and the end flanges are smaller. I bought a used sl500 shaft but that isway too short,I imagined it might be a few cm short but not to this degree...

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It looks as though the older M119 V8 and W140 diff of the 96-97 SL500 made for a far shorter propshaft!

There are two late 98-2002 sl500 propshafts in the States on Ebay but neither breaker will ship internationally :wallbash: So I could end up getting the SL500 propshaft I have lengthened at a specialist driveshaft builder.
 
The ecu decode bit went over my head. I think I may need to read up some more about it.
 
Engine bay now finished!:bannana:

Just waiting for my propshaft to turn up from the States and a few bits for the exhaust downpipes.

Not installed the engine ECM or transmission ETC modules yet but will need to finish the exhaust before I fire the engine up. Once the engine is running I can drain the remaining transmission fluid in the torque converter and fill up with fresh fluid; new filter and gasket already installed.

Here's a few pictures of the 'bay :D

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Finally my SL500 propshaft has arrived from the States. I found a company called MyUS.com where you can setup your own U.S. postal address, basically you're allocated a suite number in a warehouse. As soon as they receive a parcel they ship it by Fed-Ex etc. Only $10 to set up the account too! You can set the invoice up to say free postage and the item as "for personal use only", although it cost £74 + $100 to ship due to the size and weight I ended up paying no customs charge or VAT on top which was a huge bonus! :thumb:

All my exhaust parts have arrived also, so I can get on and fabricate the downpipes. Primary cats will be deleted, keeping the secondaries and eventually I will get the corroded middle silencer replaced with a 2 into 1 section. I'm also on the hunt for an AMG rear box with twin tailpipes to finish the exhaust.
 
Looking good.

Re. the exhaust, the AMG R129 back box is pretty quiet. I have one on my 500, which has no centre muffler and rear-mounted 200 cell sports cats. It is better than the standard setup, but it's not a huge difference in sound.
 
Your a very brave man attempting such a project. Something i would have love to have done 10 yrs ago to my c280 but now I'm 57 all my confidence has gone. Good luck.Cheers, Tony.
 
Brave and a little bit clever, all over my head, engine bay looks great good work cant wait to see the finished car
 
Re. the exhaust ...

My R129 500 with AMG back box, no centre muffler, sports cats

[YOUTUBE HD]5FLwN7hma4c&list=UU9O0EQx5aJylDYPJRN6rEjw[/YOUTUBE HD]
 
As long as modifications are declared and the car is correctly re-registered with the new engine then why would it be illegal?
 
You cannot use the V6 radiator as it is a narrower core than that used on the V8s.

Very interesting project and I wish you the best of luck especially with the electronics:thumb:
 
You cannot use the V6 radiator as it is a narrower core than that used on the V8s.

Very interesting project and I wish you the best of luck especially with the electronics:thumb:

Indeed the V6 radiator is narrower, 33mm vs. 40mm for the V8. Same frontal area as you would expect.

Some comparrisons:

SL500 (used on M119 & M113): 667mm x 468mm x 41mm

SL280/320 (used on M104): 667mm x 468mm x 25mm

SL280/320 (used on M112): 667mm x 468mm x 33mm

CLK55 (W208 used on M113): 650mm x 399mm x 33mm

I think the V6 radiator should cope given the average lower ambient temps in the UK and interestingly the CLK55 uses a smaller frontal area rad with the same core thickness of the '98 - '01 SL280/320.

The V8 rad on the SL R129 has not changed (same part number) since its initial conception in 1990 when it used the M119 engine. I believe that engine has an iron block so it may have been less thermally efficient than the later all aluminium M112/M113 at dissipating heat.
 
Just to be clear on the MYUS.COM postal service, the value of the goods only are declared to customs so expect to pay VAT and the rip-off courier's administration fee .

As you are posting an item to yourself then you have the option of not declaring the postal cost.
 
Unfortunately due to a new bathroom project taking over the garage space the SL has been rolled out onto the driveway so all work is rather weather dependant.

Prop shaft and downpipes have been fitted at long last. The SL500 propshaft from the US was a perfect fit. Just the rear exhaust section remains to be bolted on. Hopefully over Easter I can get some time to plug in the "as new" engine ECU and start the engine and see what happens. I have Carsoft which has the capability to read the current version coding on the V6 ECM and load it onto the new SL500 ECM but I'm not sure if this will cause a data clash as I will be loading "V6" coding onto a "V8" ECM.:dk:
 
Well I tried to code the "as new" SL500 ecu with my Carsoft diagnostics; read the existing code off the SL280 and following the on-screen prompts wrote the code to the SL500 ecu. Did it work? - no in a word. The instrument cluster displays "start error" and the ecu cannot be found so it looks as though I'm going to have to find someone with some proper variant coding diagnostic software to code my SL500 ecu so that the SL280 DAS immobiliser can work with it.
Another spanner in the works appeared when I could smell petrol in the engine bay. Took the engine covers off and discovered that the fuel rail was leaking from where the fuel input pipe is brazed onto the main rail, it was obviously stressed from the hose that was screwed onto it and had fractured the welded join. Oh well, Ebay managed to have a good selection of V8 fuel rails in different flavours; went for a CL500 rail as the connection angle was slightly better than the CLK one.
 

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