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Mercedes C200 CDI Engine /DPF damaged. Cause?

baggister

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Nov 19, 2011
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clio
hello,
My father has a mercedes c200 cdi avant garde diesel auto. An incident occurred to it a little while ago.

Firstly, on occasion, the warning message 'too much oil' would come on, usually at speeds higher than 50 or 60, and disappear after slowing down. This warning had been appearing on and off for at least 6 months (at speeds > 50) . The thing is, theres no oil dip, and when you wait for the computer to tell you the level (engine off on level road), it said level was ok. So, stupidly or otherwise, I did not consider this a serious issue.

Secondly, I was driving it, very fast indeed. It may well have been around 110, but it may well have been a much slower, more sensible 70mph. Anyway, for some reason, (please dont ask :dk:) sometimes when I drive and I'm on a bit of a hill, I occasionally slip the auto gear into neutral, let it roll, foot covering footbrake, then I slip it back into drive. A good friend of mine years ago told me that auto boxes are both robust and intelligent. He was a professional lorry driver, loved cars, and I have no reason to doubt him; especially so for a mercedes gearbox.
So, gas off, slipped it into neutral, coasted (at 110, or maybe 70 mph?) for about 10 seconds, slipped it back into drive (did not give it any gas before applying) and the engine cut out. I came to a halt some seconds later and the engine would not start for at least 2 minutes. When it did finally start, the engine sounded reall bad; literally like a handful nuts and bolts in a washing machine. I drove at no more than 50 to get it to a safe location.

The damage : new diesel particulate filter, one piston, one big end, one injector, a few other things. Gearbox seems ok. Since getting the car back, the engine occasionally died. After returning it two or three times, engine now loses coolant and needs to be topped up once every two or three days; and the engine management light remains on (indicative of DPF not generating, or something like that).

The cost to my father is around two thousand. Now the starter motor has just blown. Im worried that other things may start failing.

A friend at work googled around, and is confident that the cause was due to excessive oil pressure, which caused oil to be blown back and damage the DPF, among other things. Im trying to convince myself that it was driving at the ridiculous (or sensible) speed of 110 (or 70) which drove the already-too-much-oil pressure to be so high, and bang. However, I have a terrible fear that putting the gear in neutral, then back into drive without any gas, was the cause of the problem (or at least exhacerbated it).

I haven't told the old man or the mechanic about me mucking around with the gearbox. I'm 90% convinced that the gearbox tomfoolery has nowt to do with it so Im treating it as a need-to-know; but I'm not 100% sure. Plus im worried that other parts may start failing.

Big question is: Any guesses on cause, and should I mention the gearboxfoolery?

I know I was very, very stupid.

Thanks all.
Sad.
 
Slipping the car into neutral at speed is a good way to blow your gearbox imho. Very very bad idea in a mercedes auto.

If the oil was over filled (it expands when hot remember) and at 110 mph you slipped the car into gear, the surge in revs combined with the over filled oil may well have been the cause. Are you sure the gearbox is OK? If so how given the engine damage?

I think you share quite a large proportion of the blame here if not all of it.
 
An interesting, and slightly confusing post.

Here is what is likely to have happened:

The car is fitted with a DPF. This DPF is probably getting to the end of its life, and needs frequent regeneration.
In regenerating the DPF extra fuel is injected on the exhaust stroke to generate high exhaust temperatures in the catalytic convertor (unburnt fuel will be oxidised in the cat) to help combust the soot deposits in the DPF.
An amount of the fuel injected for this purpose is well known to bypass the piston rings and end up in the sump.
This will explain the high oil level warnings, fuel dilution of the engine oil raising its level.
This fuel quickly vapourises and goes through the positive crankcase ventillation system into the engine intake system.

As we now have fuel going into the engine in an unmetered manner, we have the possibility for the engine to overrev, especially if the engine load is reduced by, for instance, putting it into neutral.
When the engine overrevs it can damage pistons, con rods, cranks etc etc etc.

This problem is not isolated to Mercedes cars, apparently some Peugeots or citroens suffer very badly!

EDIT: try Fiat, Mazda and Subaru - very common problem, and potentially lethal....
 
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ok very, very interesting - thanks very much. Could this have happened regardless of being in neutral, eg, if i was doing,for instance, 110, downhill, revs high? (and they were high, though reasonably certain not in the red) thanks
 
ok very, very interesting - thanks very much. Could this have happened regardless of being in neutral, eg, if i was doing,for instance, 110, downhill, revs high? (and they were high, though reasonably certain not in the red) thanks

No, it cannot overrev this way when in top gear.

From what you have said, it seems pretty certain that the engine has overreved, and probably because of the DPF regen issue I stated above and the fact that it had foolishly been put in neutral.
Never shift an autobox to neutral when moving - why would you do that anyway?
 
An interesting, and slightly confusing post.

Here is what is likely to have happened:

The car is fitted with a DPF. This DPF is probably getting to the end of its life, and needs frequent regeneration.
In regenerating the DPF extra fuel is injected on the exhaust stroke to generate high exhaust temperatures in the catalytic convertor (unburnt fuel will be oxidised in the cat) to help combust the soot deposits in the DPF.
An amount of the fuel injected for this purpose is well known to bypass the piston rings and end up in the sump.
This will explain the high oil level warnings, fuel dilution of the engine oil raising its level.
This fuel quickly vapourises and goes through the positive crankcase ventillation system into the engine intake system.

As we now have fuel going into the engine in an unmetered manner, we have the possibility for the engine to overrev, especially if the engine load is reduced by, for instance, putting it into neutral.
When the engine overrevs it can damage pistons, con rods, cranks etc etc etc.

This problem is not isolated to Mercedes cars, apparently some Peugeots or citroens suffer very badly!

EDIT: try Fiat, Mazda and Subaru - very common problem, and potentially lethal....

I've not heard of that particular problem, or that cause. I know there are DPF problems, but I'm finding it hard to see how diesel is injected in 'unmetered' quantities to cause overrevving, which is normally indicated by huge clouds of smoke and noise. You'd notice....

Runaway Diesel Defender 200 TDI - YouTube
 
As I said, diesel gets into the crankcase via piston rings, and then into the intake system via the crank case breather system.
If you have a google of it you will see it is a well known issue with other makes of car with DPF fitted.

Why does the diesel get into the crank case?
Being injected on the exhaust stroke means it is not combusted, and a certain amount will sit against the bores as the piston rises.

And who said there was no smoke? the guy doesn't even know if he was doing 70mph or 110mph.
 
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Just a thought. If the engine oil level was very high (faulty sensor) this may have caused DPF contamination and diesel over run.
 
I've not heard of that particular problem, or that cause. I know there are DPF problems, but I'm finding it hard to see how diesel is injected in 'unmetered' quantities to cause overrevving, which is normally indicated by huge clouds of smoke and noise. You'd notice....

Runaway Diesel Defender 200 TDI - YouTube

As I said, diesel gets into the crankcase via piston rings, and then into the intake system via the crank case breather system.
If you have a google of it you will see it is a well known issue with other makes of car with DPF fitted.

Why does the diesel get into the crank case?
Being injected on the exhaust stroke means it is not combusted, and a certain amount will sit against the bores as the piston rises.

And who said there was no smoke? the guy doesn't even know if he was doing 70mph or 110mph.

He does, but doesn't want to say as it was on a public road.
However the question about what happened to the revs while the car was coasting is relevant, did the engine rev it's nuts off or was it idling?
 
How old is the car?
Does it have full MB dealer servicing?
Mileage?

The above may help if you want some MB goodwill etc.

This post is a perfect example as the why NOT to let your kids drive a car beyond their abilities. Better and cheaper to help them buy and run their own "banger".

I'm assuming you're now going to 'fess up to your dad and offer to help with the costs. :dk:
 
How old is the car?
Does it have full MB dealer servicing?
Mileage?

The above may help if you want some MB goodwill etc.

This post is a perfect example as the why NOT to let your kids drive a car beyond their abilities. Better and cheaper to help them buy and run their own "banger".

I'm assuming you're now going to 'fess up to your dad and offer to help with the costs. :dk:

Car is 54 reg

about 60k on the clock
dont let your kids drive a car? I'm a kid mentally, but I'm actually 42! haha!
I have offered to pay to fix the car, but being a splendid father that he is, he just said to carry on paying my mortgage, save, etc, because anything can happen in these uncertain economic times
 
He does, but doesn't want to say as it was on a public road.

However the question about what happened to the revs while the car was coasting is relevant, did the engine rev it's nuts off or was it idling?

yes, Correct.
And its a motorway. At night. With hardly any traffic.

Well, the revs were very high, and I lifted foot of gas (engine speed dips very very slightly) before slipping in neutral, and the engine speed drops to idle. At this point, I cannot say for certain if the engine was running because of windnoise and roadnoise, but I'm assuming it was. Half a minute later, I remember wondering whether to speed up the engine before putting it in drive, but I seriously didnt think it would be an issue, so I slipped it into drive with the engine idling; there was a very slight jolt, and I only noticed the engine wasnt running because there was no response to accelerator. while still travelling at relatilely high speeds, I returned gear to neutral and attempted to restart engine with key, but no joy.
 
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No, it cannot overrev this way when in top gear.

From what you have said, it seems pretty certain that the engine has overreved, and probably because of the DPF regen issue I stated above and the fact that it had foolishly been put in neutral.
Never shift an autobox to neutral when moving - why would you do that anyway?

Ok thanks.
I was under the impression that a bit of coasting downhill would save some diesel. Ironic that its cost us more than two grand.
I have since learned that lifting the foot off the accelerator is actually more economical than coasting.

I dont recall any overrevving, but there was alot of roadnoise and windnoise. I can only say that I've never ever driven that car that fast. Perhaps it was when I slipped it from neutral to Drive at very high speed and the sudden acceleration was not good. perhaps the engine oil was just too high, and the sudden jolt from idle to very high revs caused oil pressure to rocket.

Im just desperately hoping that excessive oil and relativly high speed was the major contributor, but I see from your thread and others that gearbox tomfoolery was likelly to have played a major role.
 
This is going to sound condescending, but it's not meant to be.

1. Sticking into neutral means burning fuel to keep the engine turning, lift the your right foot and the fuel cuts off completely.

2. To save fuel, drive to a lower target max speed, accelerate more gently and slow earlier.

Personally I don't think dropping from neutral to drive at speed should have damaged anything, but the excess oil level probably has. I have driven my cars at very high speeds on many occasions (where law and conditions allow of course) and have never had an engine let go (rover cambelt excepted...) - I suspect there's an underlying problem.

I enjoy driving quick, and sub 30mpg days are common for me especially on back country roads...
 
Is Baggister, GreatKid1985 in disguise?.....the posts take on a similar tone and use similar phrasing and I can't help thinking that this is a wind-up.

Apologies if I'm wrong!
 
Oh the irony of ragging the nuts off a car then slipping it into neutral to save a bit of diesel :doh:
 
This is going to sound condescending, but it's not meant to be.

1. Sticking into neutral means burning fuel to keep the engine turning, lift the your right foot and the fuel cuts off completely.

2. To save fuel, drive to a lower target max speed, accelerate more gently and slow earlier.

I was told this by colleagues, and have been called everything from Idiot to ****. So no, not really condescending

Personally I don't think dropping from neutral to drive at speed should have damaged anything, but the excess oil level probably has. I have driven my cars at very high speeds on many occasions (where law and conditions allow of course) and have never had an engine let go (rover cambelt excepted...) - I suspect there's an underlying problem.

I enjoy driving quick, and sub 30mpg days are common for me especially on back country roads...

Well, I hope you're right, but as much as I'd love to agree with you, lets face it, its obvious to all and sundry in this thread that my mechanical knowlege lies between very little and zero!

But big cheers anyway, for the most "optimistic" response :thumb: haha.
 
@Vlad, Nope, very sorry to disapoint, its not greatkid1985, I'm me, I dont have a mercedes I have a totally bog standard renault clio 1.4 dynamique, I'm 42, and I have a mental age of 1. Its almost certainly unlikley that I'll be posting or reading another merc thread (unless something else happens to my father's C200 CDI), and apart from discouraging the use of playing with an automatic gearbox, I definitely do not have anything to offer anyone in terms of car advice.

So need to to apologise. (i did think about replying ..."What the? How did you know?" but didnt want to be an idiot twice over)
 

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