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W124 sunroof

GP801

MB Enthusiast
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Jun 18, 2010
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3,206
Location
Sussex and Tuscany
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2003 W209 CLK, 2005 R171 SLK, Volvo XC40 P8 Twin Motor Pro EV
Can anyone help with the sunroof on my 1995 E280 estate? Motor is working fine. Tilt is fine. However when trying to fully open the roof it stops after 4 inches. There is also a linear scratch appearing on the passenger side rear of the sunroof panel. I assume something is snagging on it and preventing movement. Is this likely to be fixable relatively easily? Having read some of the sunroof posts on here I am uncertain whether to even attempt a fix but I like everything to work as it should. Would a mechanic or bodyshop be the best option? Thanks
 
When the roof stops going back , does it sound as if the motor is still trying to pull it , or does the motor stop ? You may have to operate it with the engine off and listen hard ( even trying it in the dead of night if ambient noise levels are too high where you are during the day . I'm trying to find out whether the limit switch is out of adjustment or whether something is mechanically jamming it .

To visually examine the workings , you can pull off the headlining from the roof panel : even with it just slid back the four inches it goes just now , you can pop down the front edge - if it has never been down before the clips may be quite stiff , use something like a flat wooden spatula from the kitchen to pry it down , or a screwdriver but at risk of scratching paintwork ! Once the front edge is popped down - about six press fasteners along the width of it - you can pull the lining forwards and out . With it removed , you can inspect the rails and followers - anything broken should be fairly obvious . Whatever is scratching your panel should also be visible .

Does the roof close correctly with the switch ? If it does , the limit switch is likely to be OK . Otherwise it can be adjusted by trial and error . In the boot , next to the motor unit and below the left boot hinge , you will see a small white knob with knurled edges ; also a plastic bolt head which accepts the wheel spanner - the latter is the emergency means of closing the roof if the electrical drive fails . To adjust the limit switch pull it out , rotate it slightly , noting which way and how much , then push it back in . If the closing position of the roof has changed , or the stopping position going back has changed , then continue if a step in the right direction , or reverse if going the opposite way . This can take time to get right - only embark on this course of action if you hear motor activity stop without any mechanical obstruction .

Hope this helps .
 
Many thanks.
It closes perfectly with the switch.
I think I can hear something catching the roof and also gouging a track in the paintwork. When closed the roof is aligned correctly.
Not sure I am brave enough to pull it apart. Should I use a mechanic or bodyshop?
 

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