New info has come to light.
- Crankcase ventilation not functioning correctly -
LI01.20-P-011588
Version
1
Group number
01.20 Crankcase ventilation, cylinder head cover
Date
06-24-2004
Validity
Model series 168 with engine 166
Reason for change
Complaint The following symptoms can point to a high condensate formation at engine full load breathing:
- Oil escape from valve cover.
- Oil escape from throttle valve actuator.
- Oil escape from oil dipstick.
- A white foam has formed in the oil filler neck.
- Oil level indicator and warning note "Oil level too low" appears in the instrument cluster.
- White smoke emitted from vehicle exhaust.
The following note applies in the case of complaint and reconditioned engines:
Frequent short-distance operation, particularly at temperatures below the freezing point, favors condensate formation; In this case install supply pipe.
Cause Condensate formation can impair engine full load breathing.
Remedy Check the engine full load breathing system, clean the engine full load breathing system.
Before installing the supply pipe, check/correct the engine oil level and if required carry out a pressure loss test; Mechanical wear on engine, as a consequence of oil starvation, not excluded, if necessary order exchange engine.
Install supply pipe.
A) Vehicles with heated windshield washer reservoir (code 875)
1. Up to VIN 443350 fit new heater heat exchanger (see AR83.25-P-1100GC).
2. Up to VIN 450543 install heated throttle valve (see AR03.22-P-1152GF)
(heated throttle valve heater - two tube connectors on the throttle valve, see picture 1).
As of VIN 450544 clean heated throttle valve with compressed air before connecting the supply pipe.
3. Modify the replacement part supply pipe as part 2 is already installed (see picture 2).
4. Pinch off existing hoses in the vehicle using special tool g 000 589 54 37 00 (see picture 3) and open the hose clamp on the supply pipe installed on the vehicle side at a suitable point and disconnect hose (see picture 4).
5. Remove existing hose part 1 from the vehicle and replace by a new hose part 1. Attach hoses to the throttle valve heater and the windshield detergent reservoir with screw-type clamps (part no. A005 997 01 90); Attach the hose to the connecting piece again using the clamp released previously (see picture 5 - hose clamps).
6. Assemble the "mussel" (top bracket and bottom bracket) together with the engine full load breathing hoses and throttle valve heating hose (bottom throttle valve connection). Insert hoses in bottom bracket and mount top bracket and press together. Insert the second hose (top throttle valve connection) in the clip of the top bracket. (see picture 6).
Note:
Route the supply pipe free of chafing and check for unobstructed movement relative to other components.
7. Check coolant level and correct if necessary
B) Vehicles without heated windshield washer reservoir (without code 875).
1. Up to VIN 443350 install new heater heat exchanger (see AR83.25-P-1100GC).
2. Up to VIN 450543 install heated throttle valve (see AR03.22-P-1152GF)
(heated throttle valve heater - two tube connectors on the throttle valve, see picture 1).
As of VIN 450544 clean heated throttle valve with compressed air before connecting the supply pipe.
3. Remove intake module (see AR09.20-P-1400GF).
4. Drain coolant (see AR20.00-P-1142GF).
5. Remove supply pipe installed and replace by a new supply pipe.
6. Assemble the "mussel" (top bracket and bottom bracket) together with the engine full load breathing hoses and throttle valve heating hose (bottom throttle valve connection). Insert hoses in bottom bracket and mount top bracket and press together. Insert the second hose (top throttle valve connection) in the clip of the top bracket. (see picture 6).
7. Assemble in the reverse order.
8. Check coolant level and correct if necessary.
Operation no. of operation texts or standard texts and flat rates:
Op. no.: G 07 1580 0
Op. text: Retrofitting supply pipe for heating engine full load breathing system.
Time: 25 WU
Op. no.: G 07 1581 0
Op. text: Retrofitting supply pipe for heating engine full load breathing system, vehicle with throttle valve heater.
Time: 24 WU
Op. no..: G 07 1582 0
Op. text: Retrofitting supply pipe for heating engine full load breathing system, vehicle with code 875.
Time: 17 WU
Op. no.: G 07 1583 0 Op. text: Retrofitting supply pipe for retrofitting engine full load breathing system, vehicle with throttle valve heater and code 875.
Time: 17 WU
Attachments
Allocation
File
Designation
Remedy
Bild 3 - Klemme.JPG.jpg Use special tool to pinch off existing hoses(2 pieces).Remedy
Bild 4 - Schlauchpaket öffnen.jpg Open the supply pipe in the vehicle at the point shown.Remedy
Bild 5 - Schlauchschellen.jpg Fasten throttle valve heater with clamps.Remedy
Bild 6 - Muschel.jpg Insert hoses in "bottom bracket" and mount "top bracket" and press together.Parts
Bild 1 - Drosselklappe_Heizung.JPG.jpg Throttle valve heater (two visible tube connectors) must be present.Parts
Bild 2 - Schlauchpaket abändern.jpg Modify hose pack and use part 1 for the modification.
Symptoms
Symptom
Power generation / Engine lubrication/oil cooling / Engine lubrication/oil cooling function / Oil level too lowPower generation / Engine lubrication/oil cooling / Engine lubrication/oil cooling function / high oil consumptionPower generation / Engine lubrication/oil cooling / Engine lubrication/oil cooling indicator lamp / Engine oil level indicator lamp / lights upPower generation / Engine lubrication/oil cooling / Engine lubrication/oil cooling leaks / has external oil lossPower generation / exhaust system / Exhaust System Function / blue smoke
Parts
Part number
Designation
Quantity
Note
EPC
Non-EPC
1685060640Upper bracket1X1685060740Lower bracket1X1688300661Heating system heat exchanger1only fit up to VIN J 443350.X1688303096Feed1with code 875 (with heated windshield washer system).X1688303196Return flow1with code 875 (with heated windshield washer system).X1688304996Feed1without code 875 (without windshield washer system).X1688305096Return flow1without code 875 (without windshield washer system).XA0059970190Hose clamp4X
Operation numbers/damage codes
Op. no.
Time
Damage code
Note
Operation text
09123B2
Validities
Vehicle
Engine
Transmission
Major assembly (1)
Major assembly (2)
Major assembly (3)
168.031166.960****168.032166.990****168.033166.960****168.035166.995****168.131166.960****168.132166.990****168.133166.960****168.135166.995****