At last - I'm one happy man!!
Problem sorted and car runs like a new car - absolutely chuffed.
I had arranged to take it to the dealership on Tuesday for software upgrade/update and analysis, but in order to show the problem as described, I parked it up the night before and came back the next morning to meet with the MB Technician.
I fired it up, let it warm a bit to 50deg and she performed right on cue - Tech took her away and got to work.
I received a call early afternoon to say the car was sorted and ready for collection.
Had a chat with Tech and he talked me through the findings and action taken.
Hooked up to STAR during the warmup period and NO FAULTS FOUND!!
Smooth Running test carried out.
However, experienced eye of the Tech noticed that injectors 2 and 5 weren't quite singing with the choir. Further investigation revealed that the injectors had de-tuned from the ECU and weren't in the memory. They re-programed all six injectors into the memory.
A compression check was carried out as a precaution and chuffed to see they're practically as they were from new.
Then they carried out a "Teach in Mean Value Adaption", whatever that is.
Then they programmed in the following:-
HFM Compensation
Air Filter Replacement (I replaced filters but apparently you must tell the car so it can adapt to the new airflow!!)
Throttle Stop Learning
Teach in Quality Values
Re-Programmed Gearbox
As part of his analysis, the Tech tested the EGR valve, which operated satisfactorily. However, something wasn't adding up he said, so he removed the EGR pipe and what do you know? It was over half blocked with gunk. He cleaned this out completely and re-assembled.
The net result is that the car is completely sorted and running better than ever. Also worthy of note is an earlier problem I reported in a different thread that my car had a tapping sound that appeared to come from the top of the engine (quite common judging by the responses I received) This tapping has quitened down significantly and is reduced by over 60% in my estimation and you really have to listen out for it.
Overall, the Tech met with me in the morning, spent some time with me to get to know exactly what the problem was, took the car and did all of the work detailed above. They charged me the fee for the software update - £100 !!!!
I had visited three Indys and not one could help. They hooked it up to STAR and because no fault found, they couldn't take it any further. Some of the suggestions ranged from swapping the turbo, replacing the inlet port motor, injectors, keep driving until it throws up a fault and so on. One replaced the exhaust back pressure sensor to no avail. Please don't think I'm having a pop at the Indy's - I'm definitely not. When I lived in England I had some fantastic experiences dealing with the then local specialists, but since moving to NI, it's not anything to write home about. Not one of the three was prepared to take the time to even try to analyse, nor suggest leaving the car cold to try and replicate the problem. Over all, not confidence inspiring.
MB couldn't do enough, spent time gathering all of the info and chatting to customer. Just under £150 wasted across trips to three different indys - MB sort in for £100 + VAT.
The car runs beautifully now and my only regret is that I didn't go straight to MB in the first instance.
Thanks very much to everyone who took the time to help me by answering my posts and making some great suggestions. Also, I hope that my experience and findings will be of some use to other members in their troubles.
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PS - Anyone want to buy a fully servicable Exhaust Back Pressure Sensor, now surplus to requirements??