****UPDATE****
Decided to crack on with the bodywork this week so i picked up a set of new W124 wings ( genuine panels ) and stripped the front end down.
The front inner wing was badly corroded BUT solid so i instead of cutting the rotten metal out i cut the rust out, treated the bare metal with an anti rust primer and then fibre glassed the corroded section. Once this had dried i wire brushed the rest of the inner wing and then stone chipped the complete inner wing to prevent any future corrosion.
Next job was flatting the wings down ( factory primer ) i did this using wet and dry 800's to get a nice smooth finish. I then primed the wings ( 4 coats ) and stone chipped the inner wings - i applied extra paint on the area's prone to rust to prevent future corrosion.
Once primed i flatted the wings down again and painted all the edges with an aerosol ( 199 ) this will allow me to fit the wings without them having to come off again at the body shop. I also applied several coats of clear Lacquer to both wings.
Whilst the bumper was off i wire brushed all the front panel and applied stone chip to all the nooks and crannies, again to prevent future corrosion. A small repair was needed on the front bumper as there was a crack in the lower N.S section. I simply braced the 2 sections and fibre glassed the back of the bumper. I applied body filler to the front section and then flatted it down with 40's , 120's and then feathered the repair out with 360's before priming.
Once all this was done i built it back up
The car is now drivable so its off to the bodyshop to have both sides of the car painted and some minor rust removal from the rear arches. Im also having the bumpers and bonnet painted. A new front grill has also been ordered.
All nuts and bolts were carefully removed and put into a storage tub. Before assembly i lubricated all bolt holes + bolts to make things a little easier building the front end back up.
Will post more pics when back from the shop
Oh - just added this to the fleet ( 51 plate S class ) Full MB history 84k and in immaculate condition - drives like new !!
Matt