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SL500 R129 misfire at idle - what next?

Nick-V

New Member
Joined
Apr 27, 2006
Messages
21
Location
Birmingham, UK
Car
SL320
Help! This is getting expensive and worrying for me…I recently asked a reputable local Mercedes “indi” to diagnose and resolve a misfire issue. However…we need some help as we are becoming quite baffled…

The Vehicle
• A 1995 UK-based SL500 R129-067, with the 119972 engine and LH control unit, with 87k miles (150k kilometres), running on 97 premium fuel, and owned since 2000.

Symptoms
For probably a year or two I have noticed that I always get:
• Slightly rough or shaky idle with an occasional misfire “pomph” in the pipes, not when cold, but when semi-warm and fully warm.
• Slight misfire when accelerating gently, or on a climb at very small throttle openings.
• Hesitation or cough at low revs when revving up from idle.

It might be a separate issue or a related issue but on very rare occasions, perhaps after a period of non-use, I also get:
• Several cylinders cutting out with significant drop power at small throttle openings when accelerating.

Probably separately, for some years since the LH Control Unit was replaced I get:
• The engine on acceleration sounding less deep and having a sort of fluttering sound. Sometime I wonder if it is pinking/pinging.

Background
There is some history I feel I should mention:
1. I bought the car from a proper Mercedes dealer who serviced the car for the first few years. I was eventually told they had manipulated things to pass the annual emission test (MOT) and I would have to address it properly somehow at some point. When I eventually went somewhere else for the test the car failed. This lead to Mercedes changing the O2 Sensor and then the LH Control Unit at great cost. Despite this being a relatively fast job I was made to wait a couple of hours more as apparently they had trouble “dialing things in”. I was never happy with the car after that. Although there was no misfire, the engine note on acceleration had changed from a low woomph to a slightly treble fluttering sounding “trrr-trrr-trrr-trrr-trrr”. Although the car seemed to run OK it reminded me of a lean condition. I have questioned this with many places over the years to no effect.
2. A Rotor Arm bolt sheared taking out the distributor cap etc. The car was run for a few miles on 4 cylinders to get home with a red hot exhaust from the burning of the un-ignited fuel.

Mechanical checks so far:
1. A compression test showed all 8 cylinders between 167 psi and 171 psi – no leak-down test has been performed.
2. A test for air leaks all around inlet manifold and all pipes found nothing.

Electrical checks so far:
1. Resistance of all 8 plug leads similar at ~1800 ohms .
2. Looking for sparks at night and spraying everything with water.
3. Alternative distributor caps and plug leads tried. Coils not tried.
4. Hermann diagnostics at idle showed occasional misfires on 1,2,3,5 (and perhaps others) so both banks and both distributor caps/coils are involved. Therefore, it is not an issue with one cylinder. A ‘scope variation also indicated a roughness at idle. However, Hermann indicated all electrics performing OK.
5. Number 3 plug sometimes has an uneven burn pattern. Unlike the other cylinders there is normal colour, but in an U shape on only one side of the insulator and not evenly all round.

Fuel System and Sensor checks so far:
1. Three lots of fuel cleaner.
2. Star error codes showed Crank Sensor and Camshaft Position Sensor. These were replaced and the codes have disappeared ‘so far’. We didn’t expect these to cause the misfire but there was also an occasional starting problem and we wanted to eliminate any confusion.
3. Star indicated injector timings etc. all correct. Star was used to reset everything – also used to clean the MAS hot wire.
4. Mass AirFlow Sensor replaced temporarily – no effect.
5. Lambda sensor cleaned – not replaced. Diagnostics show this reading moving around a bit at idle – it should be more static – could be either the result OR the cause of the misfire?
6. Trim plug (in control unit bay) moved from position 1 (standard) to 5 (“Indi” thought this helped a bit) – no effect on misfire. This was in an effort to correct the fuel trim which was at 40% (from his memory) instead of the expected 50%. We may be masking the real cause here.
7. Fuel pressure checked – all OK.
8. Emissions tested and appear OK.
9. Pump the brake at idle and it nearly stalls

Potential next steps include?

1. LH Control Unit - swap with another car, fit a second hand unit, test it somehow or buy a new one. Problem…its expensive and coded to the vehicle.
2. Cam timing – could they be set up on drive wrongly? Could it have jumped when rotor arm and cap destructed?
3. Variable camshafts – does it have these…would cause a severe idling problem if set up wrong.
4. Leaky injectors or, bad spray pattern – surely this affect a specific cylinder(s) and not generally.
5. Incorrect timing – it does seem to pink/ping (weak or advanced timing).
6. Idle stabilization valve (ISV) is controlled by the LH unit. But surely this would cause a surging idle not a misfire.
7. Disconnect Lambda sensor so control unit allow rich running?
8. Temperature sensor, throttle position sensor?

Specific Questions

1. What should we try next?
2. How and who can test an LH Control Unit in the UK?
3. How can an LH Control Unit from a scrap or other vehicle be recoded to work on THIS vehicle?

Any help much appreciated….
 
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Hello Nick,

I'm not an R129 expert. But that may be a good thing :)

If I were you:

1. Keep it simple. I would work on one area at a time (I think you've been doing this anyway).

2. My gut feeling is that this is an ignition issue. I would replace the distributor assembly + cap + leads as a diagnostic. If you contact a good breaker you could 'hire' a scrap distributor from them for a weekend. I have done this in the past when diagnosing fuel injection issues on my 280TE. Sure, this is a pain, but less painful than buying loads of new bits that make no difference!

3. Contact the Mercedes-Benz classic centre in Germany They can put you in contact with real R129 experts based in Germany.

4. I read in Practical Classics a few weeks back about a Bosch Fuel Injection refurbishment specialist in Germany, who specialised in exchange metering heads etc for 1990's Mercs, etc. This may be useful to know if you go down the fuel injection route.

Hope that helps.

By the way I am looking for an R129, but probably a 300...I'm a wimp when it comes to home-servicing the V8s...
 
Thanks for the info...

We've swapped dist caps, leads etc already...and from the Hermann tests it seems like a weak fueling issue...but!??!

Merc Germany might be an idea...I wonder if the call is better made by the Indi...will discuss! Maybe someone from there will reply here !

I'm checking out anyone who can replace the LH Unit for the next test unless someone has a better idea as this is hard !
 
That's quite a comprehensive listing!

What condition was the compression test done under? Was the engine cold, warm, or hot?

It is possible to have a well distributed injector fault - if there has been any contamination in the system [a fuel filter fitted backwards?], there are non-servicable filter traps in the injector inlets which can become clogged. Everything electrically will look good, the fuel pressure may be good, but, you won't be getting the fuel you should.

One way to see this type of problem is to read live ECU data, and see what the state of the lambda sensor integrator or fuel trim is. (I'm not sure exactly what MB call it) This reading effectively tells you if the ECU is struggling to drag the fuelling rich or weak, or, whether the system is behaving largely as expected.
 
Number Cruncher...interesting...thanks.

Compression test probably at cold (did that one myself) - not a proper leak-down - although at this lowish mileage I'm told mechanics should be far from worn out.

The fuel filter was changed last service from memory. The misfire seems to affect more than one cylinder although I noticed plug 3 different. So, possibly injectors and especially 3 might be blocked. Add to that the lambda trim is not at 50% as expected and the misfire seems like a lean condition.

Are you recommending cleaning the injectors or ???
 
My question about the compression test was because it is possible to get valve seating problems which are worse when the engine is hot. I don't know if your engine type suffers from valve seat recession, which tends to close the clearance offered by the hydraulic tappets.

I don't know how difficult it is to get the injectors out of your engine to have them cleaned - I would imagine the work in getting them out is equal to if not greater than the cost of having them cleaned. Some fuel injection specialists have equipment to ultrasonically clean and backflush the injectors, and a flow and spray pattern testing rig to check them on.

I suggested clogged injectors as one possible means of explaining the lambda trim being off 50%. Of course, there may be other reasons which are quicker and cheaper to check first.

As an example, an obvious check is the injector opening times at idle. If these are already longer than standard, and the fuel trim is still weak, then you have stronger evidence that the injectors are blocked.

If however the opening time is shorter than standard, then, you're looking for reasons why the engine management isn't lengthening the pulse - probably some out of spec input from a sensor elsewhere in the system.
 
Thanks indeed for the explanations...I'll discuss this with my indi...we were talking about trying to swap out the LH Unit but maybe it is doings its job properly and there is another cause...

...most likely we have lean symptoms, I thought the injector timing was on spec but I will check this when we confirm the trim value again.
 
EGR Valve just popped into my head...a great source of potential leaks and leaness at idle and low revs.

I've done no tests yet but tomorrow I may suck on a tube to see if I can actuate it at idle and detect a difference - a not-ideal way to see if it is stuck open.

I'm not sure how the EGR vacuum circuit works but when I suck on the pipe I hear air somewhere...should I feel a solid resistance like I do on the inlet manifold pipe next to it?
 
EGR appears ok...car runs lots worse when I suck it open...no proof that it is closing fully but probably OK...

However...

IMPORTANT: someone took one look inside the car today and said its running too cold...it never quite reaches 80c. I now THINK I remember that it used to be more like 90c before the LH Unit was replaced....

Can anyone tell me what the normal operating temperature should read...it may just help with my very long term running problem (not the misfire).
 
Mine normally runs around the 80 mark.
 
I haven't read the entire post but the exact same symptoms on my 500E were fixed with new genuine rotor arms and dizzy caps.

Dave!
 
Uberwagon - Yep dist caps etc are the normal misfire thing...

Dolphin tech - thanks...can anyone else confirm normal temp is 80?

About the injectors...I understand they can be removed relatively easily, a few bolts to release the fuel rail, release the clips and electrics and they pull out. I found a well-known fuel injection place in Wimbledon that checks spray pattern, flow rate and leaks (drips) for £5 each. Alternatively, a clean and check is £25 each.

Its an option but I'm currently looking at all possible causes...trying to line up proper tests, and prioritise/cost properly...I don't have the money to experiment !
 
The ignition is easy enough to test - but, you'll need to find someone who can use and read an oscilloscope to read off the firing voltages and the burn times.

Sykes Pickavant used to make a very good laptop like engine analyzer which calculated the burn times and displayed them on a LCD. It enabled quite subtle ignition faults to be sorted out quite methodically - which becomes more helpful with engines with many cylinders.

While I can sympathise with your desire to save money, poke and hope and internet diagnoses will become very expensive very quickly on an engine like this. Allow carefully chosen and carefully intepreted testing to guide you and to save your wallet.
 
The most important thing is to decide weather it is a mechanical miss, ignition miss or a fueling miss.

If a Herman is picking up misfires on 1,2,3 and 5 It would suggest an ignition miss and this is where I would concerntrate my efforts.
 
The indi advises me that all 8 plug leads go to the hermann (diags and scope) then to the plugs...in this way the hermann checks the HT stuff very well...he was quite sure HT was good AND he also changed over caps and leads etc for a test !!!

He believes the misfire or bad burn is due to leanness. To support this the ECU is showing a non-standard (not 50%) Lambda correction factor...LTFT on the STAR machine - he has both bits of equipment.

That's his reasoning and it sounds good unless we can find a reason to ignore it...

Its usually a minor roughness and occasional pomph at idle...but sometimes a series of misses when pulling away or up hill (load) - which also supports leanness...maybe something like the MAS is starting to pack up - although we did swap that over for a test...apparently this is a weird one for him...but so is the history...
 
nick, humour me, how do we know the missing is on cylinders 1,2,3 and 5? so we know that there are no ht problems - that the ht to each cylinder was varified on test as being ok. it has been a while since i plugged one of these into star but i doubt the lh-jet has specific cylinder missfire recognition. so where do you get the specific cylinder numbers from?
 
I believe this car has OBDI not OBDII so STAR cannot show individual cylinders...the LH Unit only controls fuel not spark. However, the Indi's big old Hermann Scope does plug into all leads individually I understand and a scope shows variations...I know it normally points to ignition but...

I feel number cruncher's approach is wise...carefully chosen and carefully intepreted testing.

In summary:...STAR shows a long term fuel trim value - not to be ignored. Pulling the MAS plug (into open loop) improves idle - interesting. The dashboard displays less than 80c but used to display more (before LH). We believe it displays lean running symptoms. It was always different after the LH was replaced years ago but the misfire at idle and sometime at low revs when accelerating is relatively new.

There are loads of potential causes being suggested - I believe I now need to prioritise and test THEN spend or sell...they include: MAS, ETA, Throttle position sensor, Lambda Sensor, cats, LH Control Unit, several temperature sensors, wiring looms, thermostats, injectors, knock sensors, adjusting the fuel trim plug, rotor arms, distributor caps, plug leads, coil packs, valves and compression, egr valve etc, Idle Stablisation Valve, brake/evap and other air leaks, fuel pressure regulator, cam and spark timing. ...One or two of them might fix it !
 
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A quick update as I am still waiting for a discussion with the "Indi" I use...

Fixed misfire on pulling away - I found a hairline crack inside the circle on the back of one of the rotor arms.

Improved general running slightly - I found the intake air temperature sensor was from a later model (resistance values different) causing the engine to think the incoming air temp was lower - replaced. I also found the car running at about 65c instead of 80c due to the thermostat opening at too low a temperature - replaced and coolant system flushed.

The occasional misfire (pomph) at idle and fast idle remains...

...thanks for the help so far guys...working thru things...Happy Xmas.
 
I've just quickly skimped through the whole thread, looking for ignition coils. Earlier this year I had similar symptoms you describe in the first paragraph, and a coil was the problem on my 96 SL500.
 
Thanks MD5

We haven't tested coils...well, I was told the Hermann machine tested the electrics fully...but I still found a damaged Rotor...I suspect I need to look at these somehow.

It seems the occasional "pomph" at idle and fast idle only occurs once the engine is warm...
 

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