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722 gearbox problem 'cover-up'

Pitts Pilot

Active Member
Joined
Mar 11, 2012
Messages
698
Location
Near Folkestone, Kent
Car
SL63 AMG 6.3, VW Tiguan 2.0
I have just had a very informative talk with a Mercedes specialist transmission firm called DATSC (01446 327007) in Cardiff regarding the 722.9 G-Tronic gearbox.

I explained that the gearbox on my car is very jerky when cold and it 'thumps' twice before engaging a gear to pull off and then lurches forward almost giving me whiplash. However, once the oil temperature has reached 90*C it smooths out and all is normal.

I also mentioned that I have had false neutrals on startup that can only be remedied by switching the car off and restarting it (sometimes up to 4 times).

Before phoning them I had done some research and was pleased to hear that they knew all about the current law suit between Mercedes and Siemens who build the electronic control unit and solenoids for the Control Module of the gearbox.

They confirmed that 'In Their Opinion' Mercedes were keeping a tight lid on this problem as it was a fault not uncommon on the 722 boxes and obviously a recall would cost them millions.

They added that Mercedes have made the purchasing of new solenoids a very paperwork intensive job requiring diagnostic printouts and other evidence before they would entertain releasing a replacement part.

From their perspective, they are of the opinion that MB want to shut out independent garages and keep it the domain of MB dealerships, so as to keep the lid on what is a genuine problem with the boxes.

I appreciate that such a view is biased, but I've only been able to find a company in California who will provide me with a refurbished Control Module. So I am inclined to believe them that independents are not being allowed to purchase spare parts for the module lest the problem become common knowledge.


I am not a 'Conspiracy theorist', but I do now believe that MB are involved in a cover-up.

Strong words I know, but DATSC tell me that I am one of numerous owners they have spoken to that are having the same problems, and that they firmly believe there is a problem with the electronics in the 722 transmissions that MB is categorically denying.

I explained that I had been fogged off by two MB dealerships saying there was nothing wrong with the transmission. Meanwhile I continue to kangaroo down the street each morning....


So what do I, and many others on this Forum, do about our troublesome 722 gearboxes?

Two ways forward suggest themselves.

First Trading Standards could be asked to look at the issue.

Second, solicitors could be appointed.

Both courses of action would need evidence of a factual type, ie. Star machine error codes. Video evidence, etc.

I was presented with a Star read-out by MB Basingstoke. It showed no errors with the transmission. Of course the cynical amongst us could argue that the codes were erased and the read-out subsequently reprinted. Maybe?

The involvement of solicitors would obviously involve costs that many would be reluctant to fund. If folk want to go down this route, then I am with you and suggest we simply share, or split the costs. I am thinking of one or two solicitors letters, no more.

I suspect that getting either Trading Standards or solicitors involved, particularly when several members are behind the action, would get MB to sit up and take notice?


So there you have it. Your gearbox problems are NOT a figment of your imagination. They are a real problem caused by an inherent problem with the Siemens built Control Module.

Shall we try and rattle MB's cage and get our transmissions repaired?

Obviously, comments and ideas are always welcome :-)

PM me if you don't want to express views publicly.

Cheers,
Robert
 
In my (limited) experience of taking things legal against MB, anything remotely legal seems to set MB into a "defend/deny at all costs" legal position, with the aim of creating so much in legal fees that it will put many off pursuing the idea, or if you do, risk losing everything.

It's not a good starting point.

You'd probably get further with a social media campaign based on factual evidence that doesn't fall foul of libel issues.
 
In my (limited) experience of taking things legal against MB, anything remotely legal seems to set MB into a "defend/deny at all costs" legal position, with the aim of creating so much in legal fees that it will put many off pursuing the idea, or if you do, risk losing everything.

It's not a good starting point.

You'd probably get further with a social media campaign based on factual evidence that doesn't fall foul of libel issues.

^^ This.

You should have a read of one members efforts to bring a case against MB and the following lies , perjury, and denial to ensure the case was won.
Just in case you have an hour or two spare, here it is.

AS MERCEDES BENZ LIKES IT
 
MB have deep pockets and probably pay large legal insurance premiums to provide lawyers with all the time in the world to drag cases on for ever... In no way does any of this help the consumer either for new or second hand MB's.

Adverse publicity would probably do them more financial harm, especially if the weight of U.S. owners with the same problems joined the act. If anyone fancies mud slinging with MB then great care has to be taken with the kind of mud used and where it's aimed otherwise you could face slander accusations. Proven Facts are always best and there do seem to be a great deal of these boxes with similar issues.

On a separated but relevant point, have replacement electronic/hydraulic/mechanical parts been upgraded/made good over the original Siemens design/manufacture (have MB resourced these elsewhere?) or are all 722.9 box owners potentially facing the same issues with brand new replacement parts still?? I've not seen anything online which advises one way or other definitively...
 
I have just had a very informative talk with a Mercedes specialist transmission firm called DATSC (01446 327007) in Cardiff regarding the 722.9 G-Tronic gearbox.

I explained that the gearbox on my car is very jerky when cold and it 'thumps' twice before engaging a gear to pull off and then lurches forward almost giving me whiplash. However, once the oil temperature has reached 90*C it smooths out and all is normal.

I also mentioned that I have had false neutrals on startup that can only be remedied by switching the car off and restarting it (sometimes up to 4 times).

Before phoning them I had done some research and was pleased to hear that they knew all about the current law suit between Mercedes and Siemens who build the electronic control unit and solenoids for the Control Module of the gearbox.

They confirmed that 'In Their Opinion' Mercedes were keeping a tight lid on this problem as it was a fault not uncommon on the 722 boxes and obviously a recall would cost them millions.

They added that Mercedes have made the purchasing of new solenoids a very paperwork intensive job requiring diagnostic printouts and other evidence before they would entertain releasing a replacement part.

From their perspective, they are of the opinion that MB want to shut out independent garages and keep it the domain of MB dealerships, so as to keep the lid on what is a genuine problem with the boxes.

I appreciate that such a view is biased, but I've only been able to find a company in California who will provide me with a refurbished Control Module. So I am inclined to believe them that independents are not being allowed to purchase spare parts for the module lest the problem become common knowledge.


I am not a 'Conspiracy theorist', but I do now believe that MB are involved in a cover-up.

Strong words I know, but DATSC tell me that I am one of numerous owners they have spoken to that are having the same problems, and that they firmly believe there is a problem with the electronics in the 722 transmissions that MB is categorically denying.

I explained that I had been fogged off by two MB dealerships saying there was nothing wrong with the transmission. Meanwhile I continue to kangaroo down the street each morning....


So what do I, and many others on this Forum, do about our troublesome 722 gearboxes?

Two ways forward suggest themselves.

First Trading Standards could be asked to look at the issue.

Second, solicitors could be appointed.

Both courses of action would need evidence of a factual type, ie. Star machine error codes. Video evidence, etc.

I was presented with a Star read-out by MB Basingstoke. It showed no errors with the transmission. Of course the cynical amongst us could argue that the codes were erased and the read-out subsequently reprinted. Maybe?

The involvement of solicitors would obviously involve costs that many would be reluctant to fund. If folk want to go down this route, then I am with you and suggest we simply share, or split the costs. I am thinking of one or two solicitors letters, no more.

I suspect that getting either Trading Standards or solicitors involved, particularly when several members are behind the action, would get MB to sit up and take notice?


So there you have it. Your gearbox problems are NOT a figment of your imagination. They are a real problem caused by an inherent problem with the Siemens built Control Module.

Shall we try and rattle MB's cage and get our transmissions repaired?

Obviously, comments and ideas are always welcome :-)

PM me if you don't want to express views publicly.

Cheers,
Robert
>>>>>>>>>>>>>>>>>>>>

I have a 722.9 gearbox on my W211 3.2 cdi which has always suffered from this problem
& still does. Initially it only manifested itself in winter but now exhibits the condition throughout the year; mileage is now 106k.

I have read & utilised advice extracted from various forums & Independent repairers, together with numerous relevant remedial attempts by my local Mercedes Franchised Dealer (Which I consider to be one of the foremost in the country with regards to engineering knowledge) which have all failed.

From cold start,to ensure transmission sympathy, the car has to be coaxed into second/third gear with feathered throttle, when it will then perform normally. This practice is religiously observed.


I would be prepared to join others in donating a modest sum to put pressure on Mercedes-Benz to acknowledge & remedy this fault.
I believe that litigation would be a total waste of time & money but that trial by Media may well have an effect, if it could be achieved.

Splitpin.
 
I don't think you're being a conspiracy theorist on thinking MB are trying to shut out independents - a mate who is head tech at the local MB main dealer was telling me that more and more components now need coding to make them work on the latest models, and this achieved via live link to the MB database and then flash coding the component (so the code can not be read).
 


Hmm that's interesting.

Ray Technology are in Guangzhou, a little north of Hong Kong.

http://www.transmissiontester.com/c...722_9_valve_body_assy_2202702706-1242053.html

I import a lot from that region (air pallet freight monthly) and we have a good agent there that could talk to the factory.

If this part is really an issue and the forum members were interested in a bulk purchase it wouldn't be difficult for me to arrange. Subject to MOQ's from the factory of course.

I will add at this point that I have no knowledge about the part, it's suitability or it's quality, but I do know about importing from China.
 
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They confirmed that 'In Their Opinion' Mercedes were keeping a tight lid on this problem as it was a fault not uncommon on the 722 boxes and obviously a recall would cost them millions.

"These units are failing so often that the dealer has restricted selling them even in their own shop. To order a part the dealer must submit a request with computer scans and control unit log reports of the suspected failed vehicles electronics. The factory then sends the parts they deem necessary for the repair (conductor plate assembly or complete valvebody).

It’s rumored that Siemens VDO the manufacturer of the electrical control units is in a battle with Mercedes over the validity of failing units. Why should an
internal problem with Mercedes and its suppliers affect our ability to acquire parts and repair our customer’s vehicle? Mercedes is requiring the vehicles be
brought into one of their dealers for any valve body or conductor plate repair even if the vehicle is not covered under warranty and the customer is paying for
it. In our customers view this would be perceived as an inability for us to repair their vehicle and give the dealers an unfair advantage at gaining the
customers business. One customer lost for life could be worth hundreds of thousands of dollars."
 
Have any of these boxes ever put someone's life at risk, moreover, has there ever been an accident attributed to a box failing or not performing adequately and consequently causing bodily harm or worse? Probably hard to prove... What's the threshold for a recall? How much has to go wrong either physical, mechanical or financially before action is taken by regulatory bodies? There's a ton of questions on this topic and few factual answers..... It bugs the hell out if me...
 
So what do I, and many others on this Forum, do about our troublesome 722 gearboxes?

Just pay up and move on!

For every 722 that is causing complaints there must be thousands on the road which are ok....

The thing is we are in an era of "obsolescence"....why is Volvo not here as it used to be and why did it go bankrupt?......because the motors were all over engineered and were very reliable and so was sold to Ford in 2000`ish.

How do we know that MB did not instruct Seimens to build the 722 software to break down?

If MB do not collect monies from there motors sales or breakdowns then they too will not be here just like Volvo.

There are a couple of well known high quality hi-fi manufactures that have a time clock in there software and when so many hours of running has elapsed then the unit does not work!....it then has to go to the makers and be serviced and then the clock is reset......in the meantime the owner has paid out money for nothing to the makers as there is nothing wrong with the unit!

I know this to be true as i fix these units and have the pdf. of servicing.

You won`t ever get a manufacturer to own up to such practices as the whole world revolves around corruption.

So as said ...pay up and move on!
 
Just pay up and move on!

For every 722 that is causing complaints there must be thousands on the road which are ok....

The thing is we are in an era of "obsolescence"....why is Volvo not here as it used to be and why did it go bankrupt?......because the motors were all over engineered and were very reliable and so was sold to Ford in 2000`ish.

How do we know that MB did not instruct Seimens to build the 722 software to break down?

If MB do not collect monies from there motors sales or breakdowns then they too will not be here just like Volvo.

There are a couple of well known high quality hi-fi manufactures that have a time clock in there software and when so many hours of running has elapsed then the unit does not work!....it then has to go to the makers and be serviced and then the clock is reset......in the meantime the owner has paid out money for nothing to the makers as there is nothing wrong with the unit!

I know this to be true as i fix these units and have the pdf. of servicing.

You won`t ever get a manufacturer to own up to such practices as the whole world revolves around corruption.

So as said ...pay up and move on!

You could own up...who are they?
 
722 is just the designation for pretty much all Mercedes auto boxes, going back decades and decades. 722.3, 722.4, 722.5, 722.6, they are all pretty bullet proof with minimal issues over the years providing they are correctly serviced with regular fluid changes.

With this in mind, your title is misleading.

As far as personal experience goes, we have 3 current vehicles on the fleet which have the 722.9 box and none of them have issues that you describe. One of them has over 200,000 miles now sat behind the V6 diesel so has had plenty of torque abusing it but the shifts are quick and smooth.
 
Just pay up and move on!

For every 722 that is causing complaints there must be thousands on the road which are ok....

The thing is we are in an era of "obsolescence"....why is Volvo not here as it used to be and why did it go bankrupt?......because the motors were all over engineered and were very reliable and so was sold to Ford in 2000`ish.

How do we know that MB did not instruct Seimens to build the 722 software to break down?

If MB do not collect monies from there motors sales or breakdowns then they too will not be here just like Volvo.

There are a couple of well known high quality hi-fi manufactures that have a time clock in there software and when so many hours of running has elapsed then the unit does not work!....it then has to go to the makers and be serviced and then the clock is reset......in the meantime the owner has paid out money for nothing to the makers as there is nothing wrong with the unit!

I know this to be true as i fix these units and have the pdf. of servicing.

You won`t ever get a manufacturer to own up to such practices as the whole world revolves around corruption.

So as said ...pay up and move on!

Where, I mean who?
 
I think he might mean general service life. Like Epson printers need an engineering mode to reset them back to working condition, MB SBC Pumps have a actuation timeout built in that needs a reset.
 

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