FWIW I found an MB article on the production of 'their' wheels for one of the previous threads on the subject...
http://www.mbclub.co.uk/forums/1145263-post5.html
Many wheel manufacturers publish both the alloys they use along with heat treatment designations .Typical suspects include AlSiMg and AlSiCu alloys (7 - 10% Si with enough Mg or Cu to get something that can be precipitation hardened), virtually everyone claims to heat treat most both a solution and precipitation (artifical aging) treatment. I'd be very suprised if any wheel manufacturer would sanction repairs but then from the 'pro weld' side they've got a vested interest in selling wheels...
The problem i have with weld repairs to wheels is for the most part the BS that's often spouted about a weld being stronger than the base metal or that the wheel is 'good as new'. Oh, and the number of hacks that are out there- there's a lot more mediocre welders around than there are good ones. The good ones can 1. usually find far better paying/more interesting work than repairing cracked wheels and 2. are more likely to have some understanding of basic metallurgy and so realise that there's more to it than just being able to deposit a sound weld [/gross generalisation]
Weld repairs work because things are made with a safety margin i.e. they're overbuilt. The problem is no one that repairs wheels is gonna know (or stand a chance of finding out) what sort of safety margin there is to play with. The 'better' the wheel (lightweight/forged etc) the smaller the margin will be. This is the reason i generally won't touch wheels- doesn't matter how good a welder i am welding a heat treated aluminium alloy softens (weakens) it local to the weld. While that can be fixed it puts the price up and 1. for many wheels it makes the job uneconomic 2. when it doesn't the punter that paid thousands for their bling drug dealer wheels typically complains about the price of doing the job properly and goes with the cheapest option
Has anyone actually heard of a repaired wheel disintegrating and can anyone be sure none of the wheels on their 2nd hand cars haven't been repaired?
I have spotted repairs when looking at used wheels (and so passed on them) but all that really says is that the repair wasn't very good- note i'm not talking about obvious signs like visible weld beads, talking subtle clues that jump out at me because i'm a welder and fabricator. I agree it's very unlikely that a repaired wheel is just going to disintegrate spontaniously... in normal use the crack (or a fresh one in the HAZ) will grow to the point where a slow puncture leads to it's discovery- assuming it's not spotted earlier say during a service or MOT. What about the type of impact that often cracks wheels in the forst place or maybe a high speed blowout? Neither are daily occurances but my thinking is that in those sort of circumstances catastrophic failure of a repaired wheel is more likely?
As the matweb links in the other thread are broken here's a pdf that shows the difference in strength/hardness heat treatment has...
http://www.hadleighcastings.com/uploads/LM25 Alloy Detail.pdf Effectively thermal treatment can pretty much double the strength