Can't see how upgrading the bearings on the turbo is going to stop failures when it is directly linked to the EGR valve.
Last time I checked a diesel without a turbo was pretty rubbish yes.
It was rushed in to production just like early TDCIs which went through delphi injectors at an alarming rate until they were revised.
I am well aware that EGRs are more hassle than they are worth and the same goes for DPFs and DMFs but the fact of the matter is some engines are more reliable than others and the 1.9 dci is ****.
On 1.9DCIs EGR valve should open to allow carbon dioxide, which acts as a cooling gas) into the combustion chambers when the engine is under load (>30% boost). This allows the combustion chamber temperature to drop and thus the temperature of the exhaust gases. If it sticks in the closed position the exhaust gas temperature will rise causing a) the turbo bearings to fail and b) engine oil into the induction system. This will cause the engine to go on running until it has consumed all its oil and then it will go bang. Problems with EGR valves in Renault dCi engines are often the cause of rough running when the valve is stuck in the open position as well. In several cases turbos have blown but the EGR valve has not been replaced. Inevitably the new turbo unit will not last long. At Spring 2004 revise, only Euro IV engine was the dCi 90.
When Renault increased the power of the 1.9 diesel engine from 120 to 130 bhp they put a particle filter in the exhaust system to clean up the emissions. Thisn meant the service intervals cam down from 18,000 to 9,000 miles. Special oil has to be used, which costs £50 for 5 litres. But if the car isn't used on regular long journeys or you don't take the car for a long run at high speed when the 'Particle Filter' warning light comes on, the car locks down to 3,000 rpm. This means that you have to take the car to a Renault dealer to have a £300 procedure carried out to clear the filter. If this doesn't work a new filter costs £1,000, plus fitting.