Faulty isolation relay has been reported couple of times.
It could be due to diferences between AGM/liquid acid battery system... I just read US forum and there one member was struggling with similar problem see post #10: w211 E320 2003 main battery question - Benzworld.org - Mercedes-Benz Discussion Forum
Good catch on that one mersum1es.
I didn't use an MB battery - but did extensive research which yielded the following results:
OEM for the Aux Battery was Fiamm. Original Fiamm Part No: A 211 541 00 01
I finally found a compatible battery by Unibat.
Unibat Batteries for Motorcycles, Jet-skis, Quads, Utility Vehicles
The Part Ref. No on the battery I used is: CBTX14-BS
This is taken form their website:
CBTX BATTERIES
These batteries were the first with AGM technology. Their main features are:
- Greater starting-up power.
- More discharging cycles compared with conventional batteries.
- You can angle the battery in any direction without the risk of acid leakage.
- They are available for most applications.
Thanks for taking the time to investigate - much appreciated.
Like I said - really really frustrating!!!