Howto: Lubricate the windscreen wiper mechanism

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Parrot of Doom

MB Enthusiast
Joined
Dec 13, 2005
Messages
1,101
Location
Manchester, UK
Car
1997 R-reg W210 E300TD saloon
I was bored and I've never gotten around to doing this, so I thought I might as well. Apparently the wiper mechs on Mercs with single blades can dry up over time, which can lead to corrosion and eventual seizure. You can imagine what Mercedes would charge for a replacement!

Someone had already sprayed the outside with copper grease, not a job I'd recommend as it is a grinding paste on parts like this, so I cleaned most of it off with the paper towel.

Here is the procedure, using my car:

Tools required - waterproof grease, silicone spray, paper towels/rag, long screwdriver with flat blade

1) Turn the ignition to position 2 and activate the wiper. Turn the ignition off when the wiper is in the 12 o'clock position (will take a few goes but its not hard).

2) Remove the keys and release the bonnet catch. Open the bonnet and depress the catch in the corner so it opens to its full vertical position. This will give you more room to work.

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3) There are 2 bits of plastic that cover the mechanism. The first one is the smallest section, its easy to release. I forgot to take a picture but basically get your fingers between it and the glass of the windscreen, and tug both sides outwards. If your fingers are about half way up the bit of plastic, thats where the clips are. They're not big clips and it comes off easily. Once its free, it will rotate upwards around a pivot at the bottom of the wiper, just pull it up until it won't go further, and then pull it away from the windscreen (check the picture as I'm re-assembling it at the bottom of this page).

4) The larger piece of plastic is tricky. The first 2 clips are similar to the smaller bit of plastic. Get your fingers on one side of it, similar to above, and give it a couple of small tugs. You should easily find the clips, again they're only small.

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5) Once you've found these clips, you'll notice that the big piece of plastic is still held on somehow to the wiper.

edit: I've since been told that the correct procedure is to remove the hex bolt and the plastic cover that way - so please ignore this step unless strictly necessary! I've put the original (and apparently incorrect) method in italics.

Now I got a bit of an old car mirror and had a look around, but I couldn't see any other clips. So what I did was get my screwdriver, poke it through the top (screwdriver aimed towards the glass), and push outwards. You can see in the picture below how the clip is shaped - its almost circular, and you have to give it some force to get it off. Fear not though, as its fairly flexible plastic and if you're careful it will come away easily enough. Careful not to break the glass!

http://static.flickr.com/73/204066577_c4a154425a.jpg

You can see the circular clip - there is a break at the bottom. I have no idea if thats how the part is manufactured, or if mine had been broken previously.

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6) Now both bits of plastic are off, you can see the mechanism.

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Mine still had a bit of grease on, so either I've been lucky, they've used a miracle grease, or someone has serviced it at some point. Still, it could have done with more, so I obliged with Teflon grease (only grease I've got):

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Once you've greased it up good, I gave it a bit of a spray with silicone lubricant to get to parts I couldn't reach. Once I'd done that, I reassembled everything in reverse order to above, and Bob's your uncle - one nicely lubricated wiper mechanism!

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Nice one,hope it gets moved to the how to section. A wee bit more detail on removing the big cover would be welcome Maybe a pic of the inside of the cover to show how it clips on to the mechanism. great post all the same.
 
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Excellent post.
IIRC, a replacement wiper mechanism (excluding the motor) costs over £300 from the stealer. I keep meaning to do mine, but every time I get the bonnet up to establish exactly how that cover does come off, I either give up or it starts to rain. Poor excuse. Must do it this weekend.
Well done again! Worth one of these :bannana:
 
I did mine shortly after I bought it. I found removing the larger cover quite tricky and it took me a few goes. I was convinced it was going to break!
 
Alex Argent said:
Excellent post.
IIRC, a replacement wiper mechanism (excluding the motor) costs over £300 from the stealer. I keep meaning to do mine, but every time I get the bonnet up to establish exactly how that cover does come off, I either give up or it starts to rain. Poor excuse. Must do it this weekend.
Well done again! Worth one of these :bannana:

If you look at the 4th photograph down (its not too clear I admit) you can see on the left, I'm holding the cover upsidedown. The circular bit is the top 'clip'. At the base of that circle (the top of the circle in the photograph - its upside down remember) there is a small break in the plastic, and enough flex to allow you to get it on and off the wiper mechanism. Easiest way to remove it is with the screwdriver, just push one side out and pull sharply :)

The other clips are dead easy to find, its just a matter of putting your fingers in the right place and pulling. They remove easily, no special hooks or tools required. Just 'pull' and 'click'.
 
Just a small note, this mechanism is different on the w202's, cover comes off much the same, I actually took the whole assy. off, then realised the cover just clipped off, it's a very worthwhile piece off maitainance, could save you a packet.
 
On a C-class there are two rebates in the main alloy plate, use an upturned allen key to release the top cover by pushing up.Simple.You can locate them by feel.

adam
 
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This is a nasty job but it is essential that everyone with a panoramic wiper at least tries this once just to see how it works and to check that it's in good condition.

It is basically the same for the W202 IIRC.

I have promoted a copy of this thread to the HOWTO section.
 
Rose Chap said:
Is it the same for a W208?

as far as I know yes, but someone member may confirm:)
 
Well folks, I finally got around to greasing the wiper mechanism this morning. Without wishing to hijack this thread, just a few more brief lines that may assist others.

One thing is for sure - although the operation of the wiper is similar, the W202 mechanism is significantly different from the one shown above by 'Parrot'. Unfortunately, whilst I took several digiphotos of the operation, the file sizes (even with camera set on minimum resolution!) are too large to upload. I'll try to get them uploaded later by hosting through Yahoo, if I remember how to do it!

As suspected, and as correctly stated by many on here, the removal of the large cover is a real pain in the butt. The smaller (upper) cover comes off fairly easy by basically following the same instructions as above, i.e. stick a longish flat-bladed screwdriver down one side of the cover pointing it towards the windscreen. By gently manouvering around, this should free up the plastic retaining lug on that side of the cover, then the whole cover simply pulls off (with a yank). The large cover had me foxed for a while. There are two lugs retaining the top part of the cover, that prise apart so the cover can be lifted up at an angle but cannot be fully removed because..........whilst feeling around under the bottom end of the wiper mechanism plate for similar lugs, there are two holes at approximately 5.00 o'clock and 7.00 o'clock positions, about 15mm in from the edge. Completely disregard these - I was fiddling around with allen keys, screwdrivers, and several other specialist implements, trying to push up from underneath. In fact, the plastic retaining lugs are right on the very edge of the underside of the plate and quite difficult to 'feel' - damn, I wish you could see the relevant photo. They are about 30mm up from the bottom edge of the cover. This is the area you need to pull the cover from to release it. Again, I found once one side was free a good yank freed the entire cover.

Greased up mechanism after removing all traces of old 'spray' on silicone-based grease (usually coloured white) with high temperature resistant molybdenum based grease (assured by local motor factor that latter is "ten times" better than former - which he also had in stock at twice the price!). Anyway, I'd guess this is better given the current and forecasted ambient temperatures.

Covers simply push fit back on and hey presto - job complete. About 1 hour all in, but now I know, I'd say 15 minutes the next time!

I'll endeavour to get those photos added because they show the complete mechanism 'in the nude'.

Alex
 
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Alex Argent said:
As suspected, and as correctly stated by many on here, the removal of the large cover is a real pain in the butt. Alex
There have been so many comments made about the difficulty removing this that I keep wondering if I am missing something.

On my 124, I simply press the centre of the cover down firmly with both thumbs (approx. centre left of the greasy paw prints on P of D's last photo) and pull on the edge with 2nd and 3rd fingers.

It pops off, a bit like opening a carton of ice-cream, literally in half a second - even with the bonnet shut!

There have been many threads on this topic - and it's good advice.

Ensure the mechanism is greased!
 
del320 said:
There have been so many comments made about the difficulty removing this that I keep wondering if I am missing something.

On my 124, I simply press the centre of the cover down firmly with both thumbs (approx. centre left of the greasy paw prints on P of D's last photo) and pull on the edge with 2nd and 3rd fingers.

It pops off, a bit like opening a carton of ice-cream, literally in half a second - even with the bonnet shut!

There have been many threads on this topic - and it's good advice.

Ensure the mechanism is greased!

I think it depends if it's been off before.My 124 took about 3 seconds.My c-class which came to me with a FMBSH was as tight as a nun's ass and had clearly never been touched before.
There also seem to be different makes.Mine was made by SKF and appears somewhat better made than the one stamped Bosch.

adam
 
Hi all
I would like to comment on Parrots excellent thread as Alex has said the mechanism is significantly different from the one shown above compared to my 1994 C180 W202

The correct method to remove the large cover is to remove the hex screw with an allan key, see attached Pic C then pull the wiper arm away from the mechanism cover, it’s a tight fit so use a couple of jerks…if the don’t work try a couple of yanks, protect the windscreen with a thick cloth on top of thick cardboard to prevent brakage/scratching, there is a heavy spring under the wiper arm & mind your knuckles Refit in reverse order and don’t forget the hex screw. The hex screw can be better seen on Parrots 3rd Pic down immediately above the screwdriver

The lazy / quick method which I prefer is after removing the cover (Pic A is the cover in its original factory state) cut a groove as in Pic B which will negate the need to remove the wiper arm in future and makes the job much quicker and encourages frequent greasing of the mechanism.

The job takes me about 5 minutes about 4 to 5 times a year using ordinary general purpose grease.

As far as I know the stealers never grease the mechanism, it certainly is not in the scope of work in the maintenance booklet, it mentions Wipers yes but I don’t think the ever grease the mechanism, that’s why failure of the wiper mechanism is so common If this job isn’t done regularly the mechanism will dry out and cause extra strain on a weak compression joint inside the rear of wiper mechanism, seen in Pic D This was the cause of the failure of my wiper mechanism

Sorry I have no proper camera so used phone camera

Dec
 

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Thanks Dec, I did see the hex screw/bolt, but I wasn't prepared to remove it until I knew what it was holding down :) I have visions of the wiper smacking down hard on the glass :D

Regarding the large cover, I really had no problems finding the clips. My photo shows exactly where they are, I just tugged and 'click' out they came. The hard bit was the top, but as Dec has said if you remove the hex bolt then that won't be a problem either.
 
I've edited the post to change the bit where I removed the clip with a screwdriver - although this worked quite well for me, the correct procedure appears to be to remove the hex bolt, and therefore this is what you guys should try first.

If an admin could modify the post in the HOWTO section to reflect this, I'd be most grateful.
 
CLK W208.......took me 5 mins.

Both covers removed by pressing the centre and carefully lifting edges at same time to undo clips......could not believe how easy it was......Not much grease left on mine so does not appear to have been looked at probably since new (2000).

Thanks for the tip, this thread very useful and (hopefully) will have saved money in the longer term.
 
del320 said:
There have been so many comments made about the difficulty removing this that I keep wondering if I am missing something.

On my 124, I simply press the centre of the cover down firmly with both thumbs (approx. centre left of the greasy paw prints on P of D's last photo) and pull on the edge with 2nd and 3rd fingers.

It pops off, a bit like opening a carton of ice-cream, literally in half a second - even with the bonnet shut!

There have been many threads on this topic - and it's good advice.

Ensure the mechanism is greased!

W124: Is anything likely to break by popping the cover off? I'm keen to have a look at the wiper on my car, but don't want to bust the cover!
 

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