As no one seems to know
Car is a 2007 SLK350 R171 and the problem was a noisy heater fan, squeaking, rattling and grating. Appeared suddenly.
Here's how I did it....
You need a T20 torx driver, and a couple of smallish screwdrivers and a piece of wood about 18" long.
First remove 3 x T20 screws holding the plastic cover under the glovebox (I'm assuming RHD by the way..), and drip the cover a bit.
Remove the connector for the interior light and fag lighter, the latter being a bit fiddly, you flip a catch to release the connector. Now remove the cover.
Next remove the pollen filter, its in the cover to the transmission side of the fan, and the cover is held on my 2 x slide clips.
Remove the fan housing, 3 x T20 screws, 2 fairly well concealed, you'll need to get your head inside the footwell. Hold the assembly and now remove 1 x electrical connection ans one junction cliped to the side of the housing. A small screwdriver to release the clips to unclip. Then out with the fan.
The inside of the fan housing was slightly water stained, though the drainage wasn't blocked (I check regularly). No signs at all of dampness, the pollen filter showed no sign of water staining.
To remove the fan from the housing... Remove 2 x T20 screws holding the control unit in place, then place the unit fan down and you'll see 3 rubber grommets which hold the fan and motor in place.
With a small screwdriver push these 3 grommets through the housing to release the fan. Carefully remove the fan and motor with the control unit, and disconnect the control unit.
The fan was running rough, the bearings were squeaky and there was a fair amount of end float which had allowed the fan to rub against the housing.
The noise appears to be a combination of dry bearings and fan/housing contact. Probably terminal, but a combination of wd40 and 3 in 1 oil at least made the fan spin quietly and relatively easily.
The bottom of the fan had signs of water damage, obviously spent some time immersed in water, but not much, there was only light surface rust.
So, reassemble and check results...
Put the fan/motor back in the housing. Put a little washing up liquid on the top of the grommets to make their pulling through the housing, then reassemble reversing the above. The bit of wood is useful to hold the housing in place while you replace the screws...
But...check you don't lose the clips that hold the pollen filter in place, they appear to jump off with gay abandon.
All in all, a fairly easy job, but quite fiddly
When it was back together, the fan was quieter, the bearing noise has gone, but the fan/housing noise is still present. So partial success and I'll need to replace the fan. Ho hum.