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W124 280 engine revs cycling at idle

bolide

MB Enthusiast
Joined
Oct 8, 2005
Messages
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Location
Brighton
Car
BMW E39 525 Diesel Touring
I went to see a 1995 E320 estate locally recently. At idle the revs would cycle up and down from 700 to about 1200 rpm over the space of about 2 seconds. The seller had been told it might be an air leak but it was an intermittent problem so I'm tempted to think it's not OVP, etc

I've had a good read of the various threads about idle problems on the forum and there's no clear concensus. I spoke to a local specialist and right away he said "Idle Control Valve". He picked one up from his bench and we discussed how it operates - it bleeds air past the closed throttle butterfly to allow the engine to idle with the throttle closed. It seems ideally suited to create the slow rev-cycling effect. He suggested cleaning and refitting it

Is there an idle control valve on a twin-cam 280/320 engine? If so, where?

Nick Froome
www.w124.co.uk
 
Not certain, but Detali shows the "Idle Speed Actuator" as not applicable to the M104.992 in the E320 or .942 in the E280.

The only M104s that appear to have it are the .980 in the 300E-24 and .981 in the 300SL-24.
 
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In the the 1990 info that I have (official ) the rotary idle control valve is tested by putting it across 12 volt,if it buzzes its ok.

I can do some checking next week
 
Common problem on the M104 engine and its normally caused by the butterfly flap in the throttle body being gummed up. As the flap will not close properly, it will cause an air leak and confuse the ECU, so the car will either overfuel and then underfuel and so on and so on, which causes the cycling effect on the revs.

Very easy to clean....just take off the induction tube that snakes across the top of the engine and which plunges over the side into the throttle body.

To remove, get a long flat head screwdriver and undo the jubilee clip and pull off the hose. Look inside throttle body and you will see the butterfly flap. Its likey that the edges will be black with crud.

Spray carb cleaner into the throttle body and with a bit of rag tied to a screwdriver, push down gently on the flap and then clean the edge and do the same on the other side.

Reassemble....things should be a lot better now. It should be cleaned every 40,000 miles or so, but they are rarely if ever cleaned.

If the cars still cycles, it could also then be an item that sits on the nearside front wing....has two (from memory) vacuum tubes going into it and it has MOT stamped on the top. This item can gum up internally and cause the same problems to occur. Replacement is a two minute job.

If that then fails, replace the OVP relay
 
Thanks, Vlad. Do you know if there is an idle control valve on that engine?

Nick Froome
www.w124.co.uk
 
No that I'm aware of....positive that that is only fitted to the earlier engines, such as the M103, M102 etc
 
No idle control valve - it is all done electronically.

I also do not agree with Martin (Vlad) as my throttle flap has never been cleaned in 160000 miles and idle is perfect with no stalling.

All the cleaning does is make up for a poor lambda probe.

The idle stabilisation needs a good lambda probe, good coolant sensor, and the charcoal filter system needs to be unbunged and working properly or else the car will often stall.

That generation lambda probe is a maintenace item at around 100k miles.

Coolant sensors go out of spec.

Charcoal filter (hidden in wings) are a replacement item at 72k miles but garages do not do it because of time and the customer will never know !!!!

That car seems to be at extreme wide fluctuations which do indicate an air leak.
 
Starting with the cheapest fix......do clean the throttle body, but as KTH states the Lambda sensor can also fail and cause the car to cycle on the revs...in terms of the charcoal filter, you normally start to get a smell of fuel vapour when they get bunged up, but as KTH states they rarely get changed as they hide behind the nearside wing liner....


Well it looks as if you now have a list of things to check....so good luck.
 
w124 charcoal filter

Theres a picture the charcoal filter I posted #11 in this thread. http://mbclub.co.uk/forums/showthread.php?t=30280
Thanks for the pic of the charcoal filter. I replaced "purge valve"(thing with "MOT" on it) thinking IT was the charcoal filter! Didnt solve my problem anyway.I have a 95 e220 124 petrol auto 136k, very lumpy idle when cold & surges in D & R intermittently.New airflow meter,coolant temp sensor. Tried s/hand throttle actuator but no difference.Tried new O2 sensor & no difference.Checked for vacuum leaks, cleaned throttle body etc.Any advice? :confused:
 
The Bosch KE Jetronic was only fitted from 85 to early 90s on the 103.

The engine is speed is increased by the ECU when in drive and Air con is on.

the throttle switch should always be checked to see that it is closing, if not the engine will hunt, the idle is taken care of also by the ECU
 
This is a great thread guys (sorry I'm a newbie poster!), I suspect I have a similar idle fluctuation issue but not sure so thought to describe the symptoms...

When I am idling in drive gear (never happens in neutral), there is the slightest hint that the engine idle rpm fluctuates up and down. If I look at the tach, the rpm fluctuation doesn't actually register, it's that narrow of a range. There are only 2 noticeable symptoms, the first is a slight resonant vibration in the cabin (no plastics shaking but a low resonant vibration) and the second symptom is the oil pressure goes from around 2.1 to 2.3 / 2.4.

I cleaned out the throttle body with throttle body cleaner b/c it definitely was gummed up a bit difficult to move before the cleaning, but now moves freely. I also checked the OVP fuse and the fuse seems OK. However, the 2 symptoms are still present, but the idle rpm's sound very consistent....

So what else could it be? If its the OVP relay, is there any way to check before replacing for another one? Or I'm thinking is it something more mechanical like the engine mounts?
 
You'd be better off starting a new thread and including details of what car & engine it is

Nick Froome
www.w124.co.uk
 
M104 mercedes 6 cylinder engine fitted to E280, E320, C280, C36, E36

This is a great thread guys (sorry I'm a newbie poster!), I suspect I have a similar idle fluctuation issue but not sure so thought to describe the symptoms...

When I am idling in drive gear (never happens in neutral), there is the slightest hint that the engine idle rpm fluctuates up and down. If I look at the tach, the rpm fluctuation doesn't actually register, it's that narrow of a range. There are only 2 noticeable symptoms, the first is a slight resonant vibration in the cabin (no plastics shaking but a low resonant vibration) and the second symptom is the oil pressure goes from around 2.1 to 2.3 / 2.4.

I cleaned out the throttle body with throttle body cleaner b/c it definitely was gummed up a bit difficult to move before the cleaning, but now moves freely. I also checked the OVP fuse and the fuse seems OK. However, the 2 symptoms are still present, but the idle rpm's sound very consistent....

So what else could it be? If its the OVP relay, is there any way to check before replacing for another one? Or I'm thinking is it something more mechanical like the engine mounts?

hi, dont know if this is too late!

i got the exact same problem!

its not the OVP. just bought a brand new one from mercedes. its now for sale if any one wants it! its the new updated one. same one as already on the car. my car is 1996. i will knock £20 off!!

i cleaned the throttle body, it made some improvement.

i changed an ignition coil over from my E36, actually changed all of them over, found that 2 of them were bad! this made a huge improvement!! now just cycles now and again. only done this today, so i will put brand new coils on soon!

i changed over the idle control actuator it is a reonance flap simular to the butterfly valve on the throttle body... the other one broke! this fits inbetween the 6 plastic air intake pipes, it looks like a black box about 2" x 3" AND has 4 hex bolts. 2 on the outside and 2 hidden underneath rubber caps.

my old M104 (300E 24) didnt have one of these it used a different kind of valve!

ignition coils should be changed every 70k miles.

this is the probable cause!

i have an lpg conversion on mine, and started thinking that the resonance flap sensor on the intake had broke due to a back fire on LPG gas and then clogged the air intake causing it to cycle. may be wrong!

i can run the car great now on petrol with the coil packs from my e36 amg, but if flick onto lpg gas it cycles slightly and car judders slightly at idling and when i drive at 30-40 mph and take my foot off the throttle the revs drop from about 1300-1500 rpm to 700 even sporadically down to 0(this is on lpg) on petrol it seems to be almost perfect except 10% of the time the revs drop about 500 and then quicly cycles back.

i think its just a case of putting new coil packs on!

almost forgot to mention i swaped the MAF over from my E36 and this did not fix the problem..

so ignition system has to work perfect.

spark plugs, air filter, coil packs, leads, clean throttle body with carb cleaner and check the idle resonance flap on the intake tubes!

if still no joy! then definetly an air leak, but i also heard that the EGR valve gets gummed up also. so may be worth cleaning with carb cleaner.

but i think your problem is definetly coil issue!

i covered everything i just learned about my car, but some peoples cars may also have the engine harness problem fitted to cars manufactured between 1993-1995..

hope this helps! if theres any thing i have left out please let me know, im now intrigued to learn as much as i can about these cars!

the problem car above is a C280 which is my wifes and drives on lpg with 154k miles on it.

and i just bought a rare E36 amg 1996, just learned this issue today by swaping coil packs over, since 2 were bad on the c280, i mean really bad! and one is a tiny bit bad on the e36. the e36 sometimes cycles up and down when idling only about 2-3% of the time. this car also has 151k miles on it.
 
No idle control valve - it is all done electronically.

I also do not agree with Martin (Vlad) as my throttle flap has never been cleaned in 160000 miles and idle is perfect with no stalling.

All the cleaning does is make up for a poor lambda probe.

The idle stabilisation needs a good lambda probe, good coolant sensor, and the charcoal filter system needs to be unbunged and working properly or else the car will often stall.

That generation lambda probe is a maintenace item at around 100k miles.

Coolant sensors go out of spec.

Charcoal filter (hidden in wings) are a replacement item at 72k miles but garages do not do it because of time and the customer will never know !!!!

That car seems to be at extreme wide fluctuations which do indicate an air leak.

hi kth, i was reading through your post as i have idle stabilisation issues on my m104 c280. tried the carb cleaner like vlad says but only temporary fix! i got a brand new lambda to fit now. and i will certainly get the charcoal filter changed as i can smell slight fuel vapours!

please could you be more specific with the coolant sensors? is this the coolant temp sensor? or the coolant level sensor? or both?

does anyone know which side the charcoal filter is fitted too? i have to remove the wing right? or can i just flip it up? leave the bolts on the top of the wing and just remove the bolts on the bottom!!

any help would be very much appreciated! i am a fiarly new member here.

thanks

-----------------
c280 1996
e36 1996
 
The flap device you describe is the variable inlet length resonance device. I think its controlled via 2 ECU controlled solenoid activated flaps. Different combinations of these gives 3 different effective lengths of inlet manifold depending on engine revs. This helps inlet gas flow which markedly improves torque and driveability across the rev range. They have nothing to do with idle control AFAIK

edit Mr WISER in the W124 the CHARCOAL FILTER is behind the nearside plastic wheel arch liner which is held on with nylon nuts on to steel threaded studs. Give the wheelarch a good clean with a hose first and you will see them Not sue wher it is in the C class?
 
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edit post

thanks grobber!

my mistake the idle actuator or control valve is built into the throttle body electronics module. these can some times go bad and cause idling issues!

i have seen reconditioned ones for around £300-£400 you exchange your old one! a sign is that the cruise control starts to fade! if you have cruise!

sorry i dont know how to edit my previous post?
 
Did you find the problem in the end Nick?
 
Did you find the problem in the end Nick?

That was three years ago...

Nick Froome
 

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