So I took the car to Wheels in Motion today and had the car all hooked up onto their very fancy machine.
What a professional outfit they are. I was made to feel very welcome and allowed into the work area and discuss what the problem was and how and why they were able to rule out certain things.
So the good news is that the chassis is straight and not twisted or something as I feared. Whilst there was some relatively minor alignment issues going on, it was thought that these could not be the cause of my spring height issue. So I'm happy to have ruled these out and the exercise was well worth doing. Overall, a good experience and I'll be returning to get the car properly setup once I nail this particular issue.
However I still have the height issue unanswered and right now its still pointing at the springs. I guess it is possible for the old set to be knackered and the new set of springs to be faulty but the odds must be very slim indeed.
Wheels in Motion advised swapping left and right spring to see if the problem follows the spring (which would confirm things I guess).
The other potential cause could be misaligned spring perches. Looking at them closely however they don't look like they've been repaired or replaced and rudimentary measuring with a tape measure didn't highlight any obvious anomalies so if they are out its not by as much as the 15mm height difference we're seeing.
I guess if the spring perch's are at slightly different heights one could get around the problem with differing spring pads but it is a bit worrying why they would be like that in the first place. You'd think manufacturing tolerances would prevent that sort of thing and besides, would I really be the first person to notice this in the ten years of the cars life? It seems far more likely to be some change to the geometry post manufacture that needs to be investigated.
Having nearly been hit in the face on the weekend when removing the springs for the 4th time (and getting too cocky), I'm reluctant to go through that again without the correct spring compressor so I'm thinking of buying this before continuing to tackle the problem.
Laser Coil Spring Compressor For Mercedes Benz 4870 on eBay (end time 29-Mar-10 17:58:53 BST)
Has anyone tried the laser version of this tool? Is it made of cheese or should I throw big money at the proper Klaan alternative?
Also, if I do pinpoint the problem to be the spring perches, can anyone recommend somebody to realign or change the offending spring perch? I am thinking one needs to be particularly careful with this particular job and its best left to someone that is familiar with the task.