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Howto: Lubricate the windscreen wiper mechanism

These wiper mechanisms can last a long time, it’s the lack of lubrication and or the wiper being turned on while the blade is frozen to the windscreen that causes the damage, the engineering is sound enough, it’s the absence of regular maintenance that causes the problem.

It’s not really worth the trouble of repairing the damaged mechanism unless you’re into that sort of thing, I cant find the thread I mentioned earlier but basically the made a new cogged gear with a keyway on a lathe and milling machine (or whatever would be needed?), the whole thing took several hours so not really practical and probably not worth the trouble.
Below is an example of what you need, you need one without a motor, your existing motor can be transferred over from the broken mechanism.

E bay example… Mercedes C_CLASS C220 ELEGANCE Wiper Linkage Front | eBay

What year is your car?

Dec
 
Hi Dec
Sorry not to have responded sooner, we were away for Xmas and then I bought a new lathe and have been selling the old one etc etc.
My car is a T reg so I think that makes it 1999. It is great shape except for some corrosion above the wheel arches. Will tackle a repair in the summer. I have about 120k miles on it and drive less ands less as time goes on!
I understand the problem now, thanks. I am inclinded to take the bit with he cog out and pin the cog to the shaft. First it will bne a much simpler method and if for some reason the pin fails it will be a simple job to put the lollipop stick in to get one home. Milling a keyway is probably a better engineering job but more work!!
It is a bit cold to be mucking around right now but I might pit a gazebo over the car and make a start one morning!!
Thanks for your help and Happy New Year
David
 
I’m not sure if its mentioned in some of the links that I posted above but be aware that the cogged gear you intend to pin to the shaft is not steal (looks like steel but is not) but some kind of carbine fibre, very hard material but also quite brittle.

There is also the “lazy mans” technique…with a hammer in post #29 here… C200 Wipers - Page 3 - Mercedes-Benz Owners' Forums … it is claimed that it works and solves the problem.

Dec
 
I was bored and I've never gotten around to doing this, so I thought I might as well. Apparently the wiper mechs on Mercs with single blades can dry up over time, which can lead to corrosion and eventual seizure. You can imagine what Mercedes would charge for a replacement!

Someone had already sprayed the outside with copper grease, not a job I'd recommend as it is a grinding paste on parts like this, so I cleaned most of it off with the paper towel.

Here is the procedure, using my car:

Tools required - waterproof grease, silicone spray, paper towels/rag, long screwdriver with flat blade

1) Turn the ignition to position 2 and activate the wiper. Turn the ignition off when the wiper is in the 12 o'clock position (will take a few goes but its not hard).

2) Remove the keys and release the bonnet catch. Open the bonnet and depress the catch in the corner so it opens to its full vertical position. This will give you more room to work.

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3) There are 2 bits of plastic that cover the mechanism. The first one is the smallest section, its easy to release. I forgot to take a picture but basically get your fingers between it and the glass of the windscreen, and tug both sides outwards. If your fingers are about half way up the bit of plastic, thats where the clips are. They're not big clips and it comes off easily. Once its free, it will rotate upwards around a pivot at the bottom of the wiper, just pull it up until it won't go further, and then pull it away from the windscreen (check the picture as I'm re-assembling it at the bottom of this page).

4) The larger piece of plastic is tricky. The first 2 clips are similar to the smaller bit of plastic. Get your fingers on one side of it, similar to above, and give it a couple of small tugs. You should easily find the clips, again they're only small.

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5) Once you've found these clips, you'll notice that the big piece of plastic is still held on somehow to the wiper.

edit: I've since been told that the correct procedure is to remove the hex bolt and the plastic cover that way - so please ignore this step unless strictly necessary! I've put the original (and apparently incorrect) method in italics.

Now I got a bit of an old car mirror and had a look around, but I couldn't see any other clips. So what I did was get my screwdriver, poke it through the top (screwdriver aimed towards the glass), and push outwards. You can see in the picture below how the clip is shaped - its almost circular, and you have to give it some force to get it off. Fear not though, as its fairly flexible plastic and if you're careful it will come away easily enough. Careful not to break the glass!

http://static.flickr.com/73/204066577_c4a154425a.jpg

You can see the circular clip - there is a break at the bottom. I have no idea if thats how the part is manufactured, or if mine had been broken previously.

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6) Now both bits of plastic are off, you can see the mechanism.

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Mine still had a bit of grease on, so either I've been lucky, they've used a miracle grease, or someone has serviced it at some point. Still, it could have done with more, so I obliged with Teflon grease (only grease I've got):

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Once you've greased it up good, I gave it a bit of a spray with silicone lubricant to get to parts I couldn't reach. Once I'd done that, I reassembled everything in reverse order to above, and Bob's your uncle - one nicely lubricated wiper mechanism!

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Help can someone tell me the part number for the larger plastic cover (1994 c280) Mine broke while i was removing it!!!
 
It will be stamped on the inside at the narrow end, probbaly 202 824 02 49
Get one in a scrap yard if you want to retain the faded look.

Dec
 
That's great, much appreciated. Looks a fair bit more involved than popping the plastic cover off the later models.
I can see why some might take the shortcut of drilling a hole and squirting in grease!
I'll do my best to avoid that and do it properly ;)

A happy new year to you.
 
I have a 1997 w202, what procedure do i follow, cheers,T.
 
Follow the guide in post 1 of this thread and do it about twice a year.
The video below illustrates why lubrication is so important.

Dec
[YOUTUBE]8w6g2TMZCGE[/YOUTUBE]
 
That’s handy for you, makes life easy when you see the job done before you start it, fubabox is very useful bloke he has done a lot of DIY videos, see… fupabox - YouTube

Dec
 
That’s handy for you, makes life easy when you see the job done before you start it, fubabox is very useful bloke he has done a lot of DIY videos, see… fupabox - YouTube

Dec


Good find ... Been watching youtube all morning on various subjects. (Detailing and laying a patio!)
Goldmine of information!
 
Thanks everybody. Mine (S202) got sticky and with the help of this thread, it was working just fine again in five minutes.
 

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